There are 10 owner-reported fuel system complaints for the 2005 Chrysler PT Cruiserin NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
PURGE CONTROL VALVE IS FAULTY, CAUSING VEHICLE TO STALL AFTER FUELING. EVERY. SINGLE. TIME. THIS OCCURS BOTH AT THE PUMP IMMEDIATELY AFTER FUELING AS WELL AS WHEN THE CAR IS IN MOTION, PULLING INTO TRAFFIC FROM THE FUEL STATION. THE LATTER HAS CAUSED SAFETY HAZARDS & NEAR-ACCIDENTS COUNTLESS TIMES.
STALLS OUT WHILE DRIVING, CAR COMPLETELY STOPS AND YOU CAN'T GO FORWARD, HAVE TO PUT THE CAR IN PARK AND BACK IN DRIVE MULTIPLE TIMES IN ORDER TO EVEN BE ABLE TO DRIVE... CAR COMPLETELY SHUT OFF IN THE MIDDLE OF A BUSY ROAD...
FUEL LINE HAS BEGUN LEAKING FUEL EVERY TIME YOU START THE CAR. HAVE REPLACED FUEL LINE AND CONTINUES TO LEEK. SEARCHED ON THE INTERNET AND THERE IS NO REAL FIX AND CHRYSLER PLASTIC CONNECTION WAS A POOR BUILD MAKING THIS AN ISSUE FOR ALMOST EVERY PT CRUISER OUT THERE. *TR
THE FUEL LINE/PRESSURE REGULATOR ASSEMBLY HAS BEEN REPLACED FOR THE THIRD TIME BECAUSE THE PRESSURE REGULATOR LEAKS, SPRAYING GAS ON THE FIREWALL. INCLUDING THE ORIGINAL PART, THIS IS NOW THE FOURTH ASSEMBLY IN THIS VEHICLE. WE HAVE HAD THE SERVICE PERFORMED AT AN INDEPENDENT FACILITY, NOT CHRYSLER, BUT THE PARTS HAVE BEEN PURCHASED FORM CHRYSLER. MY SERVICE TECH SAYS HE REPLACES 50 OR 60 OF THESE PER YEAR. THIS IS A POTENTIALLY DANGEROUS PROBLEM. WHEN THE ASSEMBLY FAILS, THE ODOR OF GAS PERMEATES THE INSIDE OF THE VEHICLE AND IS VERY STRONG OUTSIDE THE VEHICLE. THIS VEHICLE ONLY HAS 55000 MILES ON IT AND THE FIRST REPLACEMENT WAS AT ABOUT 40000 MILES. *TR
TL* THE CONTACT OWNS 2005 CHEVROLET PT CRUISER. THE CONTACT STATED THAT SHE COULD SMELL SMOKE INSIDE OF THE VEHICLE WHILE DRIVING. THE DEALER DIAGNOSED THAT THE FUEL LINE WAS DEFECTIVE. THE VEHICLE WAS REPAIRED NUMEROUS TIMES, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 32,000 AND THE CURRENT MILEAGE WAS 35,000.
DATE: JANUARY 9, 2012 CURRENT CASE FILE #[XXX]; PREVIOUS CASE FILE #[XXX]. TO DATE, CHRYSLER DEALERSHIPS HAVE NOT BEEN ABLE TO DIAGNOSE AND CONSEQUENTLY FIX A RECURRING STALLING PROBLEM WITH THE ABOVE REFERENCED VEHICLE; A PROBLEM THAT FIRST OCCURRED IN OCTOBER OF 2010. THE MCKINNEY DEALERSHIP IN EASLEY, SC FIRST ATTEMPTED A FIX, THEN THE BIG O DEALERSHIP IN GREENVILLE, SC (TWICE), AND MOST RECENTLY THE BENSON DEALERSHIP IN GREER, SC. OVERALL, THE VEHICLE HAS BEEN OUT OF SERVICE 3 WEEKS AND 2 DAYS WHILE AT THESE DEALERSHIPS. MCKINNEY'S ATTEMPT OCCURRED WHILE THE VEHICLE WAS UNDER THE CHRYSLER EXTENDED WARRANTY. BIG O AND BENSON'S ATTEMPTS HAVE BEEN MADE AFTER THE EXPIRATION OF THE WARRANTY (FROM TIME, NOT MILEAGE), AS A FOLLOW UP TO A PRE-EXISTING CONDITION. MEANWHILE, BETWEEN ATTEMPTED FIXES THE VEHICLE POSES A SAFETY HAZARD, ACTUALLY PUTTING CHRYSLER AT A LIABILITY RISK. A STALLING VEHICLE IN HEAVY, FAST MOVING TRAFFIC HAS A HIGH POTENTIAL OF CREATING AN ACCIDENT, AN INJURY, OR EVEN A DEATH. IN REALITY A VERY SERIOUS ACCIDENT ALMOST OCCURRED RECENTLY ON INTERSTATE 26 IN HENDERSONVILLE, NC AS A TRACTOR TRAILER WAS FOLLOWING THE VEHICLE WHEN IT WENT INTO A STALL. FORTUNATELY, THE SHOULDER OF THE HIGHWAY GAVE AN ESCAPE ROUTE FROM BEING RUN DOWN. WIDE SHOULDERS ARE NOT ALWAYS AVAILABLE FOR ESCAPE. ADDITIONALLY, WITHIN THE TIME FRAME BEGINNING IN 2010, WE HAVE NOT BEEN OFFERED AN OPPORTUNITY TO SPEAK WITH A CHRYSLER AREA REPRESENTATIVE AND HAVE NOT HAD THE BEST CO-OPERATION FROM THE CHRYSLER CASE MANAGERS IN AUBURN HILL, MI. WITHOUT CHRYSLER OFFERING THE OPTIONS OF FIXING , TRADING OR BUYING BACK THE VEHICLE, WE MUST EXERCISE OTHER OPTIONS AVAILABLE TO US. NOTE: THIS VEHICLE WAS PURCHASED NEW AND I HAVE BEEN THE ONLY OWNER. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
MY WIFE'S 2005 PT CRUISER WITH ONLY 10,100 HAS A CONTINUAL PROBLEM STARTING. BY REPLACING OR REINSTALLING THE FUEL PUMP RELAY THE ENGINE WILL START. RECENTLY ON ONE OCCASION THE ENGINE STALLED; GLADLY IN A PARKING LOT, HAD THIS HAPPENED ON THE ROAD OR FREEWAY AN ACCIDENT COULD HAVE BEEN CAUSED. HAS CHRYSLER BEEN NOTIFIED ABOUT THE PROBLEM AND IS IT JUST THIS PARTICULAR VEHICLE OR ARE THERE OTHERS WITH SIMILAR PROBLEMS AND WILL THERE BE A RECALL BY CHRYSLER TO FIX THIS PROBLEM BEFORE OR AFTER AN ACCIDENT? *TR
VEHICLE WOULD NOT START, THIS HAS HAPPENED NUMEROUS TIMES IN THE PAST. I HAVE REPLACED THE FUEL PUMP RELAY AND THIS HAS CORRECTED THE PROBLEM. IN THE PAST THE VEHICLE DID START WITH A JUMP OR BY CLEANING THE POSITIVE BATTERY TERMINAL. *TR
O RINGS ON FUEL INJECTORS CAME OFF, CAUSING INJECTORS TO TAP. CHRYSLER WILL NOT TOUCH IT. THEY KEEP SAYING THE INJECTORS ARE SUPPOSED TO TAP! I WENT TO 4 CHRYSLER DEALERSHIPS, AND 3 SAID IT`S NORMAL, AND ONE SAID THEY COULDN'T HEAR THE TAP. I WENT TO 3 OTHER MECHANICS ( NON CHRYSLER) AND THEY ALL SAID IT`S NOT NORMAL, AND TO GET IT FIXED RIGHT AWAY. BUT CHRYSLER WILL NOT ADMIT THERE`S ANYTHING WRONG, AND THEY REFUSE TO FIX IT. BECAUSE OF THAT, I HAVE TO GET A DIFFERENT CAR! AFTER THE WARRANTY RUNS OUT, I WON`T BE ABLE TO AFFORD TO FIX THE PROBLEM! I WOULDN'T RECOMMEND ANY CHRYSLER PRODUCT TO ANYONE! *JB
FUEL INJECTOR O RINGS COME LOOSE CAUSING INJECTORS TO TAP. *JB
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on Apr 25, 2026