2006 Dodge Grand Caravan Complaint Log

I TURNED ON MY CAR AND STARTED DRIVING AND MY WINDSHIELD WIPERS CAME ON ALL BY THEMSELVES AND WOULDN'T GO OFF AS I WAS DRIVING. WHEN I STOPPED THE CAR AND TURNED MY CAR OFF, AND TURNED MY CAR BACK ON, MY WIPERS WOULDN'T COME BACK ON. IT HAS BEEN RAINING A LOT AND I HAVE NO WINDSHIELD WIPERS. THIS IS VERY DANGEROUS AND I HAVE ALMOST HAD A WRECK WITH MY CHILDREN IN THE CAR BECAUSE OF THIS. *TR

TL* THE CONTACT OWNS A 2006 DODGE GRAND CARAVAN. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT MENTIONED THAT THE FAILURE RECURRED AFTER THE VEHICLE WAS REFUELED. THE VEHICLE WAS RESTARTED. THE FAILURE RECURRED NUMEROUS TIMES. AN INDEPENDENT MECHANIC DIAGNOSED THE VEHICLE AND STATED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 121,000. ......UPDATED 04/01/16 *BF *JS

AFTER FILLING UP WITH GAS ENGINE STALLED APPROXIMATELY 1/2 MILE FROM THE GAS STATION. HAD TO COAST TO SIDE OF THE ROAD WITHOUT POWER STEERING. PLACED ENGINE IN PARK, TURNED OF KEY AND RESTARTED. ENGINE RAN ROUGH HAD TO DEPRESS ACCELERATOR FOR ADDITIONAL GAS. ONCE RESTARTED ENGINE RAN FINE FOR THE REST OF THE TRIP. THIS SAME PROBLEM ALSO OCCURRED IN EARLY JANUARY 1/03/2015 AFTER FILLING UP WITH GAS. NOT ONLY IS THIS AN INCONVENIENCE, BUT VERY DANGEROUS IN HEAVY TRAFFIC SCENARIOS. *TR

REFUELED VEHICLE NORMALLY. DROVE 1 MILE, WHILE TURNING CORNER THE ENGINE STALLED COMPLETELY, STEERING BECAME SLUGGISH. THIS HAS HAPPENING APPROXIMATELY 50% OF THE TIME AFTER WE REFUEL THE CARAVAN. IT IS EXTREMELY DANGEROUS AS WE LOSE CONTROL OF THE VEHICLE. *TR

ENGINE UNEXPECTEDLY STALLS SHORTLY AFTER REFUEL. *TR

I WAS PICKING UP A MACHINE IN GEORGIA, AND I HAD TO STOP AND GET GAS. I FILLED UP WITH GAS DROVE ONTO THE TURNPIKE AND THE CAR STALLED AND A TRUCK ALMOST HIT MY CAR AS MY CAR WAS COASTING TO GET IT OFF THE HIGHWAY. HE HIT HIS BRAKES AND SQUEALED UP TO MY VEHICLE. THIS SITUATION COULD KILL SOMEONE AND I READ HUNDREDS OF COMPLAINTS FROM PEOPLE ONLINE. THIS HAPPENS ON EVERY FILL UP SINCE. *DT

OVER THE LAST SEVERAL WEEKS MY 2006 DODGE GRAND CARAVAN WITH A 3.8 LITER ENGINE WILL STALL OUT SEVERAL TIMES AFTER REFUELING. IT WILL RESTART & STALL SEVERAL TIMES BEFORE THE PROBLEM SEEMS TO RECTIFY ITSELF. ALL POWER ASSISTED STEERING IS LOST AND THE VEHICLE BECOMES DIFFICULT TO STEER SAFELY. POWER BRAKING IS ALSO AFFECTED. THERE HAVE BEEN A COUPLE OF OCCASIONS WHERE I HAVE BEEN TURNING INTO TRAFFIC AND HAD THE VEHICLE STALL. ONE TIME I WAS UNABLE TO COMPLETE THE TURN AND STAY IN MY LANE. ON ONE OCCASION I BREACHED THE LANE TO MY LEFT. WHILE TRAFFIC WAS TRAVELING IN THE SAME DIRECTION I WAS, ANOTHER MOTORIST HAD TO SLAM ON THE BRAKES TO AVOID HITTING ME. *TR

AFTER FILLING THE TANK WITH GAS, THE VAN ENGINE RUNS ROUGH AND THEN STALLS OUT. THIS HAS HAPPENED NUMEROUS TIMES OVER THE PAST THREE TO FOUR YEARS. WHEN IT HAPPENED ON TUES, OCTOBER 7, 2014, I HAD JUST PULLED OUT OF THE GAS STATION AND WAS GETTING READY TO CROSS A BUSY INTERSECTION WHEN THE CAR STALLED. I HAD TO QUICKLY PUT IT IN TO PARK AND RESTART. SCARED ME TO DEATH. AGAIN, THIS HAS HAPPENED AT LEAST FIFTY TIMES TO ME. WE HAVE TAKEN IT TO THE DEALERSHIP AND THEY CAN NEVER GET THE PROBLEM TO HAPPEN FOR THEM WHICH MAKES SENSE BECAUSE IT IS ONLY GOING TO HAPPEN AFTER REFUELING. *TR

VAN STALLS AFTER FILLING THE GRAND CARAVAN WITH FUEL. LOSES STEERING AND SPEED. *TR

THIS PROBLEM STARTED IN AUGUST OF 2014 BUT IT IS ONGOING AND HAPPENED AS RECENTLY AS MARCH 27, 2015. EVERY TIME I FILL UP THE GAS TANK ON MY 2006 DODGE GRAND CARAVAN, THE CAR STALLS OUT WHILE WE ARE DRIVING. EVENTUALLY, WE ARE ABLE TO START THE VAN BACK UP AND KEEP DRIVING. AFTER THAT, IT DRIVES FINE UNTIL WE FILL UP THE TANK AGAIN. ONE TIME WE STALLED OUT AND THE VAN DID NOT START BACK UP SO WE REPLACED THE FUEL PUMP. THE VAN STARTED BACK UP BUT THE ISSUE RETURNED AGAIN. IT HAPPENS EVERY TIME WE FILL UP. THIS SEEMS TO BE AN ONGOING ISSUE THAT MANY PEOPLE HAVE. I BELIEVE IT IS RELATED TO DEFECT PETITION DP 14-002. HTTP://WWW-ODI.NHTSA.DOT.GOV/ACMS/CS/JAXRS/DOWNLOAD/DOC/UCM461759/INOA-DP14002-5470.PDF. I BELIEVE THAT DODGE NEEDS TO ISSUE A RECALL AND FIX THE FUEL TANKS WHICH CONTAIN THE FAULTY FUEL VALVES CAUSING THIS PROBLEM. *TR

WIPERS STOPPED WORKING DURING STORM IN JULY 2014 AND ONLY WORK WHEN PUT ON FASTEST SPEED NOW WHEN THEY DO WORK AND SOMETIMES WON'T WORK AT ALL. I MUST CONTINUALLY TURN ON AND OFF TO ACTIVATE. *TR

PASSENGER SIDE SLIDING DOOR WILL NOT LOCK BY REMOTE KEY. DRIVER SIDE SLIDING DOOR WILL NOT OPEN OR CLOSE BY REMOTE KEY OR INTERIOR CONSOLE KEY. I BELIEVE THE SYSTEM IS DEFECTIVE AND THAT SWITCHES ARE DEFECTIVE AS WELL. *TR

TL* THE CONTACT OWNS A 2006 DODGE GRAND CARAVAN. WHILE DRIVING 40 MPH, THE VEHICLE STALLED. THE BRAKE PEDAL WENT STRAIGHT TO THE FLOORBOARD WHEN IT WAS DEPRESSED AND THE CONTACT STOPPED THE VEHICLE USING THE EMERGENCY BRAKE. THE VEHICLE WAS ABLE TO BE RESTARTED AND RESUMED NORMAL OPERATION. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE HAD NOT RECURRED. THE FAILURE MILEAGE WAS 69,000. UPDATED 08/28/14*LJ THE CONSUMER STATED WHILE DRIVING THE VEHILCE LOST ENGINE POWER, BRAKES, AND STEERING. UPDATED 09/2/2014 *JS

TL* THE CONTACT OWNS A 2006 DODGE GRAND CARAVAN. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 30 MPH IMMEDIATELY AFTER REFUELING, THE VEHICLE SUDDENLY STALLED. AFTER RESTARTING THE VEHICLE RESUMED NORMAL FUNCTION. THE CONTACT INDICATED THAT THE DEFECT HAD OCCURRED ON TWO SEPARATE OCCASIONS AND THE DEFECT ONLY OCCURRED AFTER FILLING THE FUEL TANK. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE ROLL OVER VALVE INSIDE THE FUEL TANK WAS DEFECTIVE. THE VEHICLE WAS CURRENTLY BEING REPAIRED BY THE DEALER. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE FAILURE MILEAGE WAS 143,000.

REAR AC EVAPORATOR LEAKING.. I HEARD THERE WAS A RECALL ON THIS, ESTIMATED COST TO REPLACE IS BETWEEN 850-1000, CAN YOU GIVE ME ANY INFORMATION. *TR

WHILE DRIVING ON A PUBLIC ROAD AT 35-40 MPH THE VEHICLE BEGAN TO SLOW DOWN. IT GOT PROGRESSIVELY SLOWER ON A LEVEL ROAD EVEN AS THE ACCELERATOR WAS APPLIED. AT THIS POINT I NOTICED THAT THE BRAKE PEDAL TRAVEL WAS CONSIDERABLY LESS THAN NORMAL AND THE PEDAL FELT VERY HARD. THE PROBLEM GOT PROGRESSIVELY WORSE AND CAR WAS BARELY ABLE TO LIMP HOME. IT FELT LIKE I WAS DRIVING IN DEEP SAND. I COULD NOT GO FAST ENOUGH FOR THE TRANSMISSION TO SHIFT FROM LOW GEAR. THERE WERE NO WARNING LIGHTS LIT ON THE DASH PANEL. AFTER SITTING OVERNIGHT, IT APPEARED THAT THE CAR HAD RETURNED TO NORMAL AND I WAS ABLE TO DRIVE THE CAR TO THE DEALERSHIP. ON FIRST INSPECTION THE DEALERSHIP WAS UNABLE TO FIND A PROBLEM. I ENCOURAGED THEM TO CALL THE FACTORY FOR POSSIBLE ENGINEERING BULLETINS. AFTER THREE DAYS IN THE SHOP I WAS INFORMED THAT THE FACTORY HAD DETERMINED THAT THE PROBLEM WAS RELATED TO A FAULTY BRAKE BOOSTER WITH THE COST OF REPAIR ESTIMATED AT $800. I HAD PREVIOUSLY EXPERIENCED THIS PROBLEM ABOUT 6-8 MONTHS PREVIOUSLY, WHICH HAD TOTALLY DISABLED THE VEHICLE AND IT HAD TO BE FLATBED TOWED TO THE DEALERSHIP. AT THAT TIME THERE WAS NO DEALER RESOLUTION SINCE, AFTER SITTING OVERNIGHT, THEY COULDN'T GET THE VEHICLE TO REPEAT THE SITUATION DURING TEST DRIVES. I FEEL THAT IF THIS HAD HAPPENED ON OUR LOCAL INTERSTATE AT HIGHWAY SPEEDS IT COULD HAVE RESULTED IN A MORE SERIOUS SITUATION, PARTICULARLY IF THE BRAKES HAD BOUND UP TIGHTLY, AND IT MAY BE A SAFETY-RELATED ISSUE WITH THIS PARTICULAR VEHICLE. *TR

I WAS DRIVING HOME FROM WORK AND MY GAS PEDAL WAS STUCK. THIS HAS HAPPENED SEVERAL TIMES IN THE LAST MONTH. APRIL 10,11,& 25,2014; MAY 6, 12,& TWICE ON 23,2014. *TR

COMING FROM A CHRISTIAN CAMP DRIVING ON THE 5 SOUTH IN CASTAIC LAKE THE REAR RIGHT TIRE PART OF THE OUTER LAYER CAME OFF THEN IT WENT FLAT THIS IS TIRES 215-75R 15.I SHOW TO FIRESTONE THE TIRE THEY DID NOT HONOR THE WARRANTY ,THEN I HAD TWO MORE TIRES BLOWN IT WAS A TOTAL OF THREE IN LESS THAN A YEAR. *TR

TL* THE CONTACT OWNS A 2006 DODGE GRAND CARAVAN. WHILE DRIVING AT AN UNKNOWN SPEED, BOTH REAR SLIDING DOORS OPENED INDEPENDENTLY. THE CONTACT STOPPED THE VEHICLE AND MANUALLY CLOSED THE DOORS. WHILE PARKED, THE REAR SLIDING DOORS CLOSED INDEPENDENTLY AND HAD TO BE FORCED OPEN. THE VEHICLE WAS TAKEN TO A DEALER AND DIAGNOSED THE CAUSE OF FAILURE AS ELECTRICAL. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000. MA 08/11/15 THE CONSUMER STATED THE FAILURE CAUSES PHYSICAL PAIN AND ANXIETY TO OCCUPANTS. THE DOORS WOULD LOCK CHILDREN INSIDE THE VEHICLE. THE INTERIOR LIGHTS AND RADIO WOULD NOT OPERATE. THE VEHICLE WOULD ALSO SHAKE VIOLENTLY. UPDATED 8/14/15 *JS UPDATED 09/03/15*LJ UPDATED 3/29/2016 *JS THE CONSUMER STATED SHE AS WELL AS HER CHILDREN HAVE BEEN SMASHED BY THE DOORS AND HER FAMILY HAS BEEN UNDER DOCTOR'S CARE SINCE THE VEHICLE WAS PURCHASED. UPDATED 04/05/16.*JB

TL* THE CONTACT OWNS A 2006 DODGE GRAND CARAVAN. WHILE DRIVING VARIOUS SPEEDS, THE AIR BAG WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE AIR BAG SENSOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 80,000.

INVESTIGATION: DP 14-002; PROMPTED BY: DEFECT PETITION; DATE OPENED: 09/05/2014; INVESTIGATOR: [XXX]; REVIEWER: [XXX]; APPROVER: [XXX]; SUBJECT: ENGINE STALL AFTER REFUELING. PLEASE INCLUDE ME IN THE ABOVE MENTIONED COMPLAINT/INVESTIGATION # DP 14-002. AFTER REFUELING, MY ENGINE STALLS ABOUT 1 TO 2 MINUTES AFTER STARTING ALMOST EVERY TIME I FILL-UP WITH FUEL. WHEN THE FUELING NOZZLE TRIPS FOR THE FIRST TIME, I DO NOT ATTEMPT TO CONTINUE ADDING MORE FUEL AND POSSIBLY OVERFILLING THE FUEL TANK. I HAVE BEEN CAUGHT IN HEAVY TRAFFIC AT TIMES WITH THE ENGINE STALLING AND IT TAKES 2 TO 3 ATTEMPTS TO RESTART THE VEHICLE. THIS IS VERY DANGEROUS! NOW AFTER REFUELING, I PULL AWAY FROM THE PUMPS AND PARK OUT OF THE WAY AND ALLOW THE ENGINE TO STALL. AFTER ATTEMPTING TO RESTART SEVERAL TIMES, THE ENGINE WILL MISFIRE FOR ABOUT 30 TO 45 SECONDS, THEN THE ENGINE WILL SMOOTH OUT AND RUN FINE UNTIL THE NEXT REFUELING. I WANT TO THANK YOU IN ADVANCE FOR ALL OF YOUR HELP IN THIS MATTER. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

STARTING ABOUT A YEAR AGO, MY 2006 DODGE GRAND CARAVAN ENGINE STALLS AFTER REFUELING, USUALLY WHEN MAKING A TURN, BUT SOMETIMES WHEN JUST DRIVING STRAIGHT. A FEW TIMES I HAVE ALMOST BEEN IN SERIOUS ACCIDENTS BECAUSE OF IT, THE MOST SERIOUS STALL OCCURRED IN A BUSY INTERSECTION. THE STALLING OCCURS AFTER ABOUT 90% OF MY FILL-UP TIMES. IT OCCURS ON THE FIRST DRIVE AFTER REFUELING BUT I DON'T KNOW WHEN IT WILL HAPPEN. I CALLED DODGE AND SPOKE TO JARRED ON 3/2/2015 AT 1:00PM BUT HE WOULD NOT SAY IF DODGE/CHRYSLER HAS ANY KNOWLEDGE OF THE PROBLEM. HE JUST SAID THAT IT IS NOT ON THEIR RECALL LIST. I HOPE THAT THE NHTSA CAN PUSH DODGE TO CREATE A RECALL FOR THIS PROBLEM, WHICH I BELIEVE IS A DEFECTIVE GAS TANK OR PART OF THE GAS TANK. *TR

TL* THE CONTACT OWNS A 2006 DODGE GRAND CARAVAN SXT. WHILE ATTEMPTING TO SHIFT THE VEHICLE INTO PARK, THE VEHICLE ACCELERATED UNEXPECTEDLY. AS A RESULT, THE VEHICLE CRASHED INTO THE REAR OF ANOTHER PARKED VEHICLE. THE CONTACT SUFFERED FROM HIP PAIN. AN INDEPENDENT MECHANIC CLEANED THE THROTTLE PLATE. THE VEHICLE SUSTAINED SEVERE FRONT END DAMAGE AND WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 102,000. UPDATED 05/18/2015 *JS

I WAS DRIVING MY 2006 DODGE GRAND CARAVAN SE ON THE NIGHT OF I02/11/2014 WHEN A WRONG-WAY DRIVER HIT ME (HEAD ON COLLISION). SHE TURNED RIGHT TO GET GASOLINE (NOTE: NOT TO AVOID US, DID NOT KNOW SHE WAS GOING WRONG WAY UNTIL WE HIT HER), AND WE HIT HER SIDE DOOR, TIRE AREA, AND THE VEHICLE BOUNCED BACKWARDS. I HAD TO PUSH OFF THE STEERING WHEEL TO PREVENT MY HEAD FROM GOING THRU THE WINDSHIELD, MY FATHER WHO WAS THE PASSENGER, HIT HIS ARM OFF THE DASHBOARD. THE AIR BAGS DID NOT DEPLOY, WHICH WAS THE ISSUE. THE MANUFACTURER WAS CONTACTED, THEY LOOKED AT THE CAR AND SAID NOTHING IS WRONG WITH IT AND THAT THE CAR WOULD HAVE TO BE CRUSHED FOR THE AIR BAGS TO DEPLOY, THE AIR BAGS HAVE BEEN RECALLED BEFORE, WHICH IS A CONCERN TO ME. WHEN LOOKING AT THE VEHICLE DASH BOARD, IT DOES NOT APPEAR THAT THERE IS EVEN A PASSENGER AIR BAG IN PLACE. MY BUMPER HAD DAMAGE, A LONG WITH MY HEAD LIGHT, ALONG WITH MY HOOD. I WAS TRAVELING ABOUT 40MPH IN A 45MPH ZONE, AS WE WERE SLOWING DOWN AT A RED LIGHT AND WHEN IT TURNED GREEN AGAIN I CONTINUED ON. WE HAD INJURIES OF OUR NECK AND BACK AS WELL AS THE DRIVERS LEFT FOOT, MY WRIST HURT FROM TIME TO TIME AND STILL SOMEWHAT DOES, FROM PUSHING OFF THE WHEEL.UPDATED 06/03/14 *BF UPDATED 06/06/2014 *JS

TL* THE CONTACT OWNS A 2006 DODGE GRAND CARAVAN. THE CONTACT STATED WHEN HE CLOSED HIS DRIVER'S DOOR THE TAILGATE WINDOW SHATTERED INTO PIECES. THE VEHICLE WAS NOT TAKEN TO AN DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSIS NOR WAS IT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 108,000.

DRIVER SIDE AIR BAG WARNING LIGHT CONTINUALLY COMES ON FOR LONG AND SHORT PERIODS OF TIME. MOST CASES IT STAYS ON EVEN AFTER PLACING ON SEAT BELT. I BELIEVE THE DRIVER SIDE AIR BAG SYSTEM IS DEFECTIVE. THIS WAS ON A PREVIOUS RECALL A FEW YEARS AGO AND CORRECTED BY THE DODGE DEALERSHIP. HOWEVER, THIS WARNING LIGHT CONTINUES TO STAY ON FOR FIVE MINUTES OR MORE AND THAN GOES OUT. *TR

ANTILOCK BRAKE WARNING LIGHT STAYS ON FOR MORE THAN 8 HOURS SYSTEM WAS OFF LINE AND NOT OPERABLE. NEXT DAY WARNING LIGHT CAME ON AND THAN WENT OFF. THIS HAS HAPPENED SEVERAL OTHER TIMES PLACING THE ANTILOCK BRAKING SYSTEM OFF THAN ON AGAIN. I BELIEVE THE ANTILOCK BRAKING SYSTEM OF THIS DODGE CARAVAN WAS/IS DEFECTIVE AT THE TIME OF MANUFACTURE OF THIS VEHICLE. *TR

MY SLIDING DOOR QUIT WORKING HALF WAY THRU CYCLE. MY POWER WENT DEAD IN DOORS AND LOCKS I TOOK IT TO THE DODGE DEALER THEY COULD NOT FIND THE PROBLEM SAID IT WAS EITHER THE ECM OR THE BCM BUT NOT SURE. THEY DID NOT WANT TO REPLACE AS THEY WOULD JUST BURN OUT AGAIN IF THIS WAS THE PROBLEM AND STILL A SHORT SOMEWHERE IT WAS SAFE TO DRIVE. I DROVE IT HOME AND NEXT DAY WENT TO START IT AND THE MAIN WIRING HARNESS UNDER THE BATTERY AND ABOVE THE DRIVERS SIDE WHEEL WELL BURST INTO FLAMES BURNING THE ENTIRE MAIN ELECTRICAL HARNESS AND ECM AND FUSE BOX UP. TOOK IT BY TOW TRUCK TO DODGE DEALER AGAIN THEY SAID LOOKS LIKE WIRING HARNESS WAS WORN THROUGH WHERE IT WAS FASTENED TO THE FRAME AT THE ASSEMBLY PLANT. CALLED DODGE AND THEY SAID THIS HAS HAPPENED BEFORE SUPPOSE TO SEND AN INSPECTOR AND NO ONE SHOWED UP IT HAS BEEN OVER A WEEK AND NO HELP FROM DODGE OR THE DEALER WHO TOLD ME IT WAS SAFE TO DRIVE. *TR

MY SLIDING DOOR QUIT WORKING HALF WAY THRU CYCLE. MY POWER WENT DEAD IN DOORS AND LOCKS I TOOK IT TO THE DODGE DEALER THEY COULD NOT FIND THE PROBLEM SAID IT WAS EITHER THE ECM OR THE BCM BUT NOT SURE. THEY DID NOT WANT TO REPLACE AS THEY WOULD JUST BURN OUT AGAIN IF THIS WAS THE PROBLEM AND STILL A SHORT SOMEWHERE IT WAS SAFE TO DRIVE. I DROVE IT HOME AND NEXT DAY WENT TO START IT AND THE MAIN WIRING HARNESS UNDER THE BATTERY AND ABOVE THE DRIVERS SIDE WHEEL WELL BURST INTO FLAMES BURNING THE ENTIRE MAIN ELECTRICAL HARNESS AND ECM AND FUSE BOX UP. TOOK IT BY TOW TRUCK TO DODGE DEALER AGAIN THEY SAID LOOKS LIKE WIRING HARNESS WAS WORN THROUGH WHERE IT WAS FASTENED TO THE FRAME AT THE ASSEMBLY PLANT. CALLED DODGE AND THEY SAID THIS HAS HAPPENED BEFORE SUPPOSE TO SEND AN INSPECTOR AND NO ONE SHOWED UP IT HAS BEEN OVER A WEEK AND NO HELP FROM DODGE OR THE DEALER WHO TOLD ME IT WAS SAFE TO DRIVE. I RECEIVED A LETTER FROM CHRYSLER STATING IT WAS NOT A MANUFACTURER DEFECT YEAH RIGHT!! *TR

TL* THE CONTACT OWNS A 2006 DODGE GRAND CARAVAN. THE CONTACT STATED THAT WHILE HE ATTEMPTED TO START THE ENGINE, SMOKE EMITTED UNDER THE HOOD. THE MAIN WIRING HARNESS WAS ON FIRE AND SPREAD TO THE CENTRAL COMPUTER SYSTEM AND THE WHEEL WELLS. THE MANUFACTURER INVESTIGATED THE FAILURE AND CONCLUDED THAT THE WIRING HARNESS FAILURE WAS NOT CAUSED BY A MANUFACTURING DEFECT. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 162,000. UPDATED 3/31/14 *CN THE CONSUMER STATED AS OF FEB 27TH, THE INSURANCE COMPANY TOTALED THE VEHICLE, DUE TO THE EXTENSIVE REPAIRS OF $6,800. THE MAIN WIRING HARNESS AND ALL THE COMPUTERS WERE DAMAGED, ALONG WITH THE FUSE BLOCK. UPDATED 04/01/14 ..UPDATED 04-22-14 *BF UPDATED 04/23/14

ELECTRIC LOCKS NO LONGER WORK FOR SIDE DOORS. CAN STILL MANUALLY LOCK/UNLOCK DOORS, BUT THIS INVOLVES REACHING AROUND FROM FRONT SEAT. THIS IS A SAFETY ISSUE BECAUSE MY CHILD CANNOT MANAGE TO MANUALLY PULL UP THE LOCK TO UNLOCK THE DOOR AND LET HERSELF OUT IN CASE OF AN EMERGENCY. SIDE DOORS ALSO NO LONGER AUTOMATICALLY LOCK WHEN REACHING DRIVING SPEEDS, WHICH IS ANOTHER SAFETY HAZARD RELATED TO CHILDREN. VARIOUS SOLUTIONS HAVE BEEN POSTED ONLINE BUT ALL ACCOUNTS STATE THESE ARE ONLY TEMPORARY FIXES AND DO NOT RESOLVE THE ISSUE LONG TERM. CANNOT OPERATE THE ELECTRONIC LOCKS FROM THE DRIVER SIDE DOOR SWITCH, EITHER, SO THIS IS NOT A KEY BATTERY ISSUE. WHATEVER ELECTRICAL SHORT IS CAUSING THIS HAS ALSO SHORTED OUT THE DOME LIGHTS INSIDE THE FRONT OF THE VAN (DRIVER AND PASSENGER SIDE). *TR

WHEN IT RAINS OR THE STREET IS WET THE POWER STEERING RANDOMLY GOES OUT. THE HAPPENS WHEN TURNING OUT OF A DRIVEWAY, TURNING A CURVE OR GETTING OUT OF A PARKING SPACE. IT HAS HAPPENED ON THE ROAD A FEW TIMES, BUT USUALLY HAPPENS JUST AFTER STARTING THE CAR AND BEGINNING TO MOVE. IT ONLY HAPPENS WHEN IT HAS BEEN RAINING OR I GO OVER A LARGE PUDDLE OF WATER. THE PROBLEM HAS BEEN CONSISTENT FOR ABOUT A YEAR. I HAVE DISCUSSED THE PROBLEM WITH THE DEALERSHIP WHERE I PURCHASED THE VAN, CARMAX. THEY HAVE NOT HEARD OF THIS PROBLEM, BUT DID REPLACE AN UNDERCARRIAGE SHIELD. THE PROBLEM CONTINUED AFTER THE SHIELD REPLACEMENT. CARMAX THEN DIRECTED ME TO THIS WEBSITE. *TR

WE CANT GET THE WINDSHIELD WASHER FLUID WORKING. IT WORKED FINE WHEN WE FIRST BOUGHT IT AT 64K MILES. *TR

The contact owns a 2006 Dodge Grand Caravan. The contact stated that when the vehicle was purchased in 2010, the vehicle was missing the EGR (Exhaust Gas Recirculation) valve. The contact stated that while driving at an undisclosed speed, the vehicle failed to accelerate as intended while depressing the accelerator pedal. In addition, the vehicle idled roughly, jerked and stalled while driving. The check engine warning light was illuminated. The vehicle was taken to Auto Zone, where it was diagnosed with power train failure. The vehicle was taken to the dealer, where the contact was informed that the vehicle was missing the Exhaust Gas Recirculation (EGR) valve. The contact was provided DTCs: P0403 and P0404. The vehicle was not repaired. In 2019, the vehicle was taken to a tire business and the EGR valve was installed on the vehicle. The failure was progressively worsened, and the vehicle was no longer being driven. Upon further investigation, the contact found information on various auto websites indicating that the vehicle was manufactured in Canada and imported to the United States. The contact was the second owner. The contact found information on other auto websites that stated that the EGR valve was removed from the vehicle, and it was removed in stages. The manufacturer was notified of the failure. The contact was informed that the VIN was not under recall. The failure mileage was approximately 122,000.

THE HEADLIGHTS FUNCTION INTERMITTENTLY WITH THE SWITCH AND ALSO TURN OFF INTERMITTENTLY WHILE DRIVING EVEN THOUGH THE HEADLIGHT SWITCH REMAINS ON. TURNING THE SWITCH ON AND OFF MULTIPLE TIMES SOMETIMES WILL CAUSE THE HEADLIGHTS TO TURN BACK ON BUT NOT ALWAYS. SOMETIMES THE HEADLIGHTS WILL TURN BACK ON BY THEMSELVES. *TR

THE PARKING LIGHTS TURN ON AND OFF RANDOMLY WHEN THE VEHICLE IS OFF. WHEN THE VEHICLE IS RUNNING, THE PARKING LIGHTS DON'T OPERATE PROPERLY USING THE LIGHT SWITCH--E.G. THE PARKING LIGHTS STAY ON WHEN TURNED OFF. CYCLING THE SWITCH SEVERAL TIMES CAN TURN THE PARKING LIGHTS OFF. OUR CAR WAS MANUFACTURED LATE IN DECEMBER 2005 ACCORDING TO DODGE. THIS APPEARS TO BE RELATED TO NHTSA ACTION # EA11010. DODGE HAS REFUSED TO COVER THE HEADLIGHT SWITCH ASSEMBLY (HSA) UNDER WHAT SHOULD BE A LIFETIME WARRANTY. THE HSA HAS BEEN REPLACED AT OWNERS EXPENSE AND THE PROBLEM APPEARS TO BE FIXED. WE SAVED THE DEFECTIVE PART. *TR

AFTER FUELING, THE VEHICLE WITH SURGE AND OFTEN STALL WITH NEED FOR RESTART. VERY FREQUENTLY IT DOES THIS WHEN TAKING OFF FROM A STOP SIGN WHICH CAN CAUSE A STALL IN THE MIDDLE OF AN INTERSECTION. *TR

I CAME ACROSS THE NHTSA ACTION NUMBER DP14002 WHEN LOOKING FOR INTERNET INFO ABOUT OTHER PROBLEMS WITH THE 2006 GRAND CARAVAN. THE NHTSA SUMMARY DESCRIBES AN ONGOING PROBLEM THAT WE HAVE WITH THIS MINI-VAN: IF YOU COMPLETELY FILL THE FUEL TANK YOU ARE QUITE LIKELY TO HAVE THE VEHICLE STALL WITHIN THE FIRST QUARTER-MILE OF DRIVING. I AM SORRY SEE THAT THIS ACTION HAS BEEN CLOSED!

TL* THE CONTACT OWNS A 2006 DODGE GRAND CARAVAN. THE CONTACT STATED THAT WHEN REFUELING TO A HALF OR FULL FUEL TANK, THE VEHICLE STALLED. THE FAILURE OCCURRED ON NUMEROUS OCCASIONS. ADDITIONALLY, THE CONTACT STATED THAT THE KEY FAILED TO TURN IN ORDER TO START THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO DIAGNOSED THAT A SENSOR FAILED WITHIN THE FUEL TANK AND THE FUEL TANK NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 50,000.

VEHICLE QUITS WHILE DRIVING IN THE RAIN AND LOSES ABILITY TO STEER. *TR

2006 DODGE GRAND CARAVAN. CONSUMER WRITES IN REGARDS TO VEHICLE SUPPLEMENTAL AIR BAG SENSOR, WHICH CAUSED THE AIR BAG LIGHT TO ILLUMINATE. *SMD THE CONSUMER STATED THE VEHICLE FIT ALL THE MODEL SPECIFICATIONS SPECIFIED IN THE CHRYSLER CUSTOMER SATISFACTION NOTIFICATION J38. HOWEVER, CHRYSLER HAS NOT AND WILL NOT INCLUDE HIS VEHICLE IN THE RECALL. CHRYSLER WAS UNABLE TO EXPLAIN, WHY HIS VEHICLE WAS NOT INCLUDED IN THE RECALL. THE CONSUMER STATED HE PURCHASED AND INSTALLED THE PARTS.

VEHICLE HEADLIGHTS INTERMITTENTLY TURN OFF EVEN THOUGH THE HEADLIGHT SWITCH IS IN THE ON POSITION. HEADLIGHTS ARE ABLE TO BE TURNED BACK ON BY CYCLING THE SWITCH OFF AND ON MULTIPLE TIMES. SOMETIMES HEADLIGHTS FLICKER ON AND OFF INTERMITTENTLY EVEN THOUGH THE HEADLIGHT SWITCH REMAINS IN THE ON POSITION. THIS HAS BEEN A PROBLEM ACCORDING TO A PREVIOUS INVESTIGATION BY YOUR ORGANIZATION. THE INVESTIGATION NUMBER EA11010. YOUR FINDINGS SHOWED THIS PROBLEM OCCURRING WITH THIS PARTICULAR MAKE MODEL AND YEAR OF VEHICLE. IT ALSO INDICATED THAT CHRYSLER CORPORATION WAS GOING TO INITIATE A LIFETIME WARRANTY ON THE HEADLIGHT SWITCH ASSEMBLY FOR THIS PARTICULAR VEHICLE. IT INDICATED THAT THIS WAS GOING TO START SOMETIME IN EARLY 2013. I CONTACTED CHRYSLER CORPORATION SERVICE AND THEY INDICATE THAT THERE IS NO WARRANTY OR KNOWN PROBLEM ON THAT PARTICULAR HEADLIGHT SWITCH ASSEMBLY. WHEN I REFERRED THEM TO YOUR SITE AND THE PARTICULAR INVESTIGATION AND CONCLUSION IN REGARDS TO THIS ISSUE THEY INDICATED THAT THIS WAS NOT A KNOWN PROBLEM AND JUST BECAUSE IT WAS ON THE INTERNET DOES NOT MEAN THAT IS TRUE. THE IDENTIFIED ISSUE AND PROBLEM WITH THE HEADLIGHT SWITCH ASSEMBLY WILL NOT BE TAKEN CARE OF UNDER WARRANTY ACCORDING TO CHRYSLER CORPORATION. THIS SEEMS TO BE IN DIRECT CONFLICT WITH WHAT CHRYSLER CORPORATION TOLD YOUR ORGANIZATION THAT THEY WERE GOING TO DO WHICH WAS TO PLACE THIS PART UNDER A LIFETIME WARRANTY BEGINNING SOMETIME EARLY 2013. *TR

2006 DODGE GRAND CARAVAN SE 72900 MI. TURN STALK INOPERATIVE SIGNALLING LEFT HAND TURN THOUGH 4 WAY FLASHER WORKS; SO IT IS NOT THE FLASHER. RIGHT TURN PHASE WORKS. INTERMITTENT FAILURE. WILL REPORT TO CHRYSLER 18009921997. DEALER REFUSED TO FIX, NOT RECALLED. THIS IS THE SECOND DGC WITH A TURN STALK FAILURE I HAVE OWNED, OTHER WAS 1999 DGC. CHRY. DOES KNOW ABOUT THE HEADLIGHT SWITCH FAILURE AND REPLACED FREE. *TR

IT FIRST STARTED WITH THE PASSENGER SIDE SLIDING DOOR LOCK. IT WOULD NOT AUTOMATICALLY LOCK AND HAD TO BE DONE MANUALLY. NOW THE DRIVER'S SIDE DOOR LOCK WILL NOT GO UP AND DOWN AUTOMATICALLY NOR WILL IT DO IT MANUALLY. THE DOOR WILL ALSO NOT OPEN AT ALL FROM INSIDE OR OUTSIDE. THIS IS A SAFETY ISSUE BECAUSE PASSENGERS ARE NOT ABLE TO GET OUT OF THE VEHICLE FROM THAT SIDE. *TR

TO WHOM THIS MAY CONCERN: I SPOKE WITH A DODGE CUSTOMER SERVICE AGENT RECENTLY REGARDING AN ISSUE WITH MY 2006 DODGE GRAND CARAVAN, WHICH I FEEL SHOULD BE COVERED UNDER CHRYSLER RECALL CAMPAIGN J38 BUT, ACCORDING TO THEM, IS NOT. THE ISSUE WITH MY VEHICLE INVOLVES A CRACKED AIRBAG SENSOR, WHICH CURRENTLY ILLUMINATES THE AIRBAG LIGHT AND I SUSPECT MAY NOT OPERATE PROPERLY IN A FRONTAL CRASH. MY LOCAL MECHANIC COPIED THE RECALL NOTIFICATION FOR ME AND MARKED THE INFORMATION PERTINENT TO MY PARTICULAR VEHICLE. HE FEELS AS THOUGH THE NECESSARY REPAIRS TO THE AIRBAG SENSOR SHOULD BE COVERED UNDER THIS RECALL CAMPAIGN. ACCORDING TO THE RECALL NOTIFICATION, ?2005-2006 DODGE GRAND CARAVANS BUILT FROM JANUARY 19, 2005 THROUGH APRIL 5, 2006? AND ORIGINALLY SOLD OR CURRENTLY REGISTERED IN CERTAIN STATES (TO INCLUDE PENNSYLVANIA) ARE INVOLVED IN THIS RECALL. THE AIRBAG LIGHT INITIALLY CAME ON AFTER DRIVING THROUGH STANDING WATER, BUT WOULD GO OFF AFTER A PERIOD OF TIME. THE LIGHT IS NOW ON CONSTANTLY. SINCE MY VEHICLE IS CURRENTLY REGISTERED IN PENNSYLVANIA, ONE OF THE STATES LISTED ON THE RECALL NOTIFICATION, AND WAS BUILT IN DECEMBER 2005, I BELIEVE THE REPAIRS SHOULD BE COVERED UNDER THIS RECALL. SINCE I PURCHASED MY VEHICLE USED WITH 13,000 MILES ON IT, I DO NOT KNOW WHERE IT WAS ORIGINALLY SOLD OR REGISTERED. PLEASE CONTACT ME WHEN YOU HAVE REVIEWED THIS INFORMATION AND CAN GIVE ME YOUR INFORMED DECISION ABOUT THE REPAIRS TO MY VEHICLE AND ANY CONCERN YOU HAVE ABOUT THE SAFETY OF MY VEHICLE. I APPRECIATE YOUR TIME AND EFFORT. *TR

TL* THE CONTACT OWNS A 2006 DODGE GRAND CARAVAN. THE CONTACT STATED THAT WHILE PARKED, SHE NOTICED A LEAK FROM UNDER THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN STATED THAT THE POWER STEERING FLUID WAS LEAKING AND THE STEERING RACK WOULD NEED TO BE REPLACED. THE VEHICLE WAS REPAIRED AT AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 65,000.

WE WERE DRIVING ALONG AND THE HEADLAMPS RANDOMLY TURNED OFF FOR NO APPARENT REASON. WE JIGGLED THE SWITCH AND THEY CAME BACK ON. THIS NOW HAPPENS FREQUENTLY. *TR

AFTER FILLING FUEL TANK, PULLED INTO TRAFFIC AND THE VAN STALLED 30 SECONDS LATER. WAS ABLE TO PULL OUT OF TRAFFIC AND RESTART. THIS HAPPENS NOW EVERY TIME THE FUEL TANK IS FILLED. WITHIN A MINUTE OR TWO OF LEAVING THE GAS STATION, THE ENGINE WILL AT LEAST HESITATE AND MANY TIMES STALLS COMPLETELY. *TR

I PURCHASED THIS CAR USED IN AUGUST, AFTER READING REVIEWS I DISCOVERED THE RACK AND PINION WAS AN ISSUE ON THIS VAN, SO I ASKED THE PREVIOUS OWNER WHETHER THEY HAD ANY ISSUES AND THEY REPLIED THEY HAD JUST REPLACED THE RACK AND PINION DUE TOO A SEVERE POWER STEERING FLUID LEAK. AFTER HEARING THIS I FIGURED THAT MEANT PROBLEM SOLVED. UNFORTUNATELY ITS NOW NOT EVEN A MONTH AND A HALF LATER AND AM NOTICING A SEVERE POWERSTEERING LEAK, MY MECHANIC IS TELLING ME THE RACK AND PINION HAS FAILED ONCE AGAIN AND NEEDS REPLACEMENT. USUALLY THIS PART LAST THE LIFETIME OF ANY OTHER VEHICLE. I AM CONCERNED AND VERY DISPLEASED ABOUT THIS ISSUE AS IT CAN BE VERY DANGEROUS FOR MY FAMILY AND I AS WELL AS OTHER MOTORIST ON THE ROAD. I ALSO SUSPECT I AM NOT THE ONLY ONE EXPERIENCING THIS REPEATEDLY. IS THERE A RECALL IM UNAWARE OF, WHAT CAN I DO? I WAS QUOTED BETWEEN $700-800 FOR THIS JOB BY THREE MECHANICS. IS THIS SOMETHING DODGE MAY BE LIABLE FOR? *TR

FILLED FUEL TANK RIGHT OFF I24 IN TN. CAR STALLED ON ENTRANCE RAMP TO HIGHWAY. DRIFTED TO SIDE AND ENGINE RESTARTED QUICKLY. THIS NOW HAPPENS ALMOST EVERY TIME THE TANK IS FILLED. AROUND TOWN I CAN COPE BY NOT FILLING THE TANK, BUT VERY INCONVENIENT AND VERY DANGEROUS ON TRIPS ESPECIALLY ON HIGHWAYS. WE ARE NOT TALKING ABOUT OVERFILLING THE TANK, BUT JUST FILLING TO POINT WHEN PUMP SHUTS OFF. WHEN ENGINE STALLS, NOT ONLY IS THERE AN IMMEDIATE LOSS OF MOMENTUM, THE POWER STEERING SYSTEM QUITS, BUT THE BRAKES BECOME USELESS. EVERY TIME THIS HAPPENS, I JUST WAIT FOR SOMEONE BEHIND ME TO NOT SLOW DOWN IN TIME AND REAR-END ME. LUCKILY, I HAVE NOT BEEN IN THE FAST OR MIDDLE LANE WHEN IT STALLS, BECAUSE OF POSSIBLY NOT BEING ABLE TO GET TO THE SHOULDER TO RESTART IT. I AM ALSO PARANOID THAT IF I TRY TO MESS WITH PUTTING IT INTO NEUTRAL AND FOOLING AROUND WITH THE KEY, I WILL BECOME A VERY DISTRACTED DRIVER. CHRYSLER'S ANSWER IS TO REPLACE FUEL TANK AT A COST OF $1200. IF I COULD AFFORD THAT THEN I WOULDN'T BE DRIVING A 2006 AUTOMOBILE. *TR