There are 50 owner-reported engine complaints for the 2005 Ford Expeditionin NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
THE CAR TURNS OFF. I NEED TO PUT THE CAR IN PARK WAIT A FEW MINUTES THEN TURN THE CAR BACK ON AND IT WORKS. THE BAD THING IS IT CAN HAPPEN AT ANY TIME.
ENGINE MAKES RATTLING NOISE AND MISSING BADLY
TL* THE CONTACT OWNS A 2005 FORD EXPEDITION. WHILE DRIVING 30 MPH, THE VEHICLE VIBRATED ABNORMALLY AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 120,000. THE VIN WAS NOT AVAILABLE.
MY ENGINE SAID FAIL SAFE MODE. MY SPARK PLUGS GOT STUCK IN ENGINE COSTING ME 1000 TO FIX.
FOR MANY TIME THAT MY EXPEDITION HAS STALLED BECAUSE OF THE THROTTLE BODY FAILING. THE ENGINE GOES INTO SAFE MODE AND STALLS AND STOPS, THI IS VERY DANGER SITUATION
TL* THE CONTACT OWNS A 2005 FORD EXPEDITION. WHILE DRIVING AT VARIOUS SPEEDS, THE ENGINE STALLED. THE VEHICLE WAS TAKEN TO A DEALER, WHO DIAGNOSED THAT THE THROTTLE BODY SENSOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 121,800.
THIS IS THE 4TH TIME IN 5 WEEKS THAT MY CAR HAS SHUT DOWN WHILE DRIVING AND IT SAYS "ENGINE FAIL SAFE MODE". IT HAS BEEN IN THE SHOP AFTER THE FIRST 3 INCIDENTS AND DIFFERENT THINGS HAVE BEEN DONE TO IT. I JUST GOT IT OUT OF THE SHOP AND IT HAPPENED THE 4TH TIME. SO IT'S GOING BACK TO SHOP. I HAVE BEEN FORTUNATE, AND HAVE NOT BEEN IN A ACCIDENT AS A RESULT OF IT SHUTTING DOWN. LOOKING ONLINE IT'S AMAZING HOW MANY PEOPLE HAVE EXPERIENCED THIS SAME ISSUE. WHY HAS FORD OR NHTSA NOT DONE SOMETHING ABOUT THIS? WILL IT TAKE SOMEONE GETTING KILLED BEFORE THEY TAKE ACTION? *TR
TL* THE CONTACT OWNS A 2005 FORD EXPEDITION. THE CONTACT STATED THAT THE DRIVER CRASHED INTO ANOTHER VEHICLE THAT WAS PARKED. A POLICE REPORT WAS NOT FILED AND THERE WERE NO INJURIES REPORTED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC AND THE CONTACT WAS INFORMED THAT THE FRONT RADIATOR HAD BECOME ROTTEN. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 72,000.
VEHICLE CHECK ENGINE LIGHT STAYS ON. VEHICLE TURNS OFF WHEN SITTING IDLE. BROUGHT VEHICLE TO DEALERSHIP AND THEY SAID THEY FIXED IT, BUT AFTER LEAVING THE DEALERSHIP AND PAYING A LARGE BILL THE CHECK ENGINE LIGHT CAME BACK ON AND STILL CUTS OFF WHEN JUST SITTING IDLE IN "DRIVE". SCARED THAT THIS CAN CAUSE AN ACCIDENT IF SOMEONE BEHINDS ME DOESN'T REALIZE THAT MY VEHICLE CUTS OFF. *TR
ELECTRONIC THROTTLE CONTROL HELP, I HAVE A 2005 EXPEDITION,. THE THING HAS JUST STARTED SHUTTING DOWN ON ME WHILE DRIVING. FOR NO APPARENT REASON, WHILE DRIVING ALONG, IT STOPS RUNNING, AND AFTER SHUTTING IT OFF, PLACING IT IN PARK, IT WILL START BACK UP. IT WAS SO SCARY , THANKS GOD I DIDN'T HAD ANY ACCIDENT ,THIS IS A BIG ISSUE FROM FORD *JS
TL* THE CONTACT OWNS A 2005 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE WRENCH ICON ILLUMINATED AFTER THE FAILURE OCCURRED. THE CONTACT COASTED ONTO THE SHOULDER AND WAS ABLE TO RESTART THE ENGINE. THE VEHICLE WAS LATER TAKEN TO THE DEALER, WHO PERFORMED A DIAGNOSTIC AND LOCATED THE FAILURE AT THE THROTTLE. THE THROTTLE WAS REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 117,000.
TL* THE CONTACT OWNS A 2005 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING AT 60 MPH, THE VEHICLE STALLED WITHOUT WARNING. ADDITIONALLY AFTER RESTARTING THE VEHICLE, THE ELECTRONIC THROTTLE CONTROL WARNING LIGHT ILLUMINATED. THE FAILURE OCCURRED ON TWO OCCASIONS. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 103,000.
WHILE DRIVING THE VEHICLE WENT INTO A HEAVY VIBRATION FROM THE MOTOR AND THE SMELL OF RAW FUEL WAS PRESENT. AFTER TURNING OFF THE VEHICLE IT WOULD NOT START. THE VEHICLE WAS TOWED TO THE FORD DEALER AND THE DEALER STATED THAT A FUEL INJECTOR BECAME STUCK OPEN. THE INJECTOR FILLED THE CYLINDER WITH FUEL AND CAUSED THE ENGINE TO BLOW UP (SEVERE DAMAGE). IT WAS FOUND THAT THIS OCCURRED ON FORD EXPEDITIONS NUMEROUS TIMES AND FORD EXTENDED THE WARRANTY TO 11 YEARS, 120,000 MILES AND MY SCARY EXPERIENCE OCCURRED AT 129,000. I PREVIOUSLY REPLACED THE MOTOR AT MY OWN EXPENSE 2 YEARS PRIOR AND FORD DID NOT REPLACE THE INJECTORS OR NOTIFY ME OF AN INJECTOR ISSUE. FORD IS STATING THAT THEY WILL NOT HONOR THE WARRANTY AND THE ENGINE DAMAGE WAS CAUSED BY THE INJECTOR THAT WAS NOT REPLACED. IT WAS FOUND THAT FORD WAS AWARE OF THE INJECTOR ISSUE SINCE 2007. I'M NOT SURE THESE ISSUE ARE GETTING REPORTED. *TR
I WAS DRIVING MY 2005 FORD EXPEDITION EDDIE BAUER EDITION WHEN I STARTED TO MAKE A TURN. SUDDENLY THE VEHICLE STOPPED MOVING AND AN INDICATOR LIGHT STATING "ENGINE FAIL SAFE MODE" CAME ON. DURING THE TURN, A VEHICLE WAS COMING TOWARD ME AND I BARELY HAD ENOUGH TIME TO GET MY VEHICLE OUT OF THE LANE BEFORE I GOT HIT. I HAD TO STOP MY VEHICLE, PUT IT IN PARK (WHILE SITTING ON THE ROADWAY), SHUT IT OFF, AND RESTART IT BEFORE I COULD MOVE AGAIN. IT RAN FINE FOR A COUPLE OF DAYS AND THEN IT HAPPENED TO ME AGAIN WHILE DRIVING. THIS IS A VERY DANGEROUS SITUATION THAT SHOULD BE LOOKED INTO AND AFTER CHECKING THE INTERNET IT SEEMS THERE ARE LOTS OF PEOPLE WITH THE SAME EXPERIENCES. I TOOK MY VEHICLE TO THE SHOP AND THEY TOLD ME IT WAS THE THROTTLE BODY. AFTER SPENDING $409.00 (BECAUSE OF COURSE IT WAS NOT COVERED BY MY WARRANTY) TO REPAIR IT HOPEFULLY THE PROBLEM MAY BE FIXED. I FIGURED SPENDING THE MONEY WAS BETTER THAN THE OPTION OF POSSIBLY GETTING IN A SERIOUS ACCIDENT AND BEING KILLED IF THE PROBLEM WAS NOT FIXED. SOMEBODY NEEDS TO LOOK INTO THIS PROBLEM WITH THE VEHICLE AND MAKE FORD RESPONSIBLE FOR COSTS SINCE IT IS OBVIOUSLY A DEFECT IN THE VEHICLE. *TR
The contact owns a 2005 Ford Expedition. The contact stated that while driving at an undisclosed speed, the vehicle made an abnormal sound. The vehicle was taken to an independent mechanic, where the contact was notified of an engine misfire. The spark plugs were replaced. Additionally, the contact stated while driving 55 MPH, the brake pedal became stiff, and the vehicle failed to immediately stop. Additionally, the vehicle made an abnormal sound and stalled. The vehicle was taken to an independent mechanic, who informed the contact that the spark plugs, and the engine needed to be replaced. The manufacturer was made aware of the failure and referred the contact to file a complaint with the NHTSA Hotline. The failure mileage was approximately 89,000.
MY MOTHER HAD MY CAR WHEN THIS OCCURRED AND THE INCIDENT AND SUBSEQUENT RESEARCH SHOWING A DANGEROUS PATTERN AND NO RECALL OF THIS ISSUE HAS ME VERY CONCERNED. WHILE AT A RED LIGHT, THE ENGINE FAILSAFE MESSAGE FLASHED ACROSS THE DASH WITH THE ENGINE LIGHT ON WHILE MAKING LOUD ALERT BEEPS. THE ENGINE WAS STILL RUNNING BUT THE CAR WOULD NOT GO. MY MOTHER PUT IT IN PARK AND SHUT THE ENGINE OFF. SHE WAS ABLE TO RESTART THE CAR AND DRIVE WITH NO ISSUES. MY CONCERN DOING RESEARCH ON THIS ISSUE IS THAT THIS CAN OCCUR WHILE IN MOTION. IF THIS HAD HAPPENED A MINUTE EARLIER OR LATER, IT COULD HAVE RESULTED IN VERY SERIOUS ACCIDENTS DURING HIGH SPEEDS OR LEFT TURNS. I AM NOW ALMOST FEARFUL FOR MYSELF AND OTHERS TO DRIVE THIS CAR. *TR
TL* THE CONTACT OWNS A 2005 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE CAUGHT ON FIRE. THE FIRE STARTED FROM UNDER THE REAR SEAT OF THE VEHICLE. THE VEHICLE WAS DESTROYED IN THE FIRE. A POLICE REPORT WAS FILED. THE CONTACT STATED THAT HIS MECHANIC BELIEVED THAT A FAILED CATALYTIC CONVERTER COULD HAVE POTENTIALLY CAUSED THE FIRE. THE FAILURE AND THE CURRENT MILEAGE WAS 98,300. *TR
I WAS DRIVING ON THE FREEWAY AT 60MPH AND THE ENGINE SHUT DOWN AND SHOWED "CHECK ELECTRIC THROTTLE CONTROL". I WAS NOT ABLE TO PULL TO THE SIDE. THE TRUCK WORKED FINE AFTER I RESTARTED IT. THIS HAS HAPPENED 5 TIMES. WE WERE LUCKY THAT NOBODY HIT US ON THE FREEWAY. THROTTLE BODY NEEDS TO BE REPLACED. 3 DIFFERENT MECHANICS AND 1 ELECTRICIAN SAID THIS A DEFECT AND THEY SEE IT ALL THE TIME WITH THIS ENGINE. *TR
TL* THE CONTACT OWNS A 2005 FORD EXPEDITION. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, THE VEHICLE STALLED AND THE ENGINE FAIL SAFE MODE WARNING MESSAGE ILLUMINATED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT INSPECTED OR REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 125,000. *TR
GETTING ON FREEWAY AN AUDIBLE BIP AND A WARNING CAME ON SCREEN INDICATING TO CHECK ELECTRIC THROTTLE AND A FEW SECONDS LATER THE ENGINE DIED. EXTREMELY DANGEROUS. HAD KIDS IN CAR. THIS SHOULD BE A MATTER FOR RECALL. *TR
Showing 1–20 of 50 complaints
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on Apr 25, 2026