There are 29 owner-reported visibility & wipers complaints for the 1991 Ford Explorerin NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
SUN ROOF FAILURE . *AK
RECALL 90 V 098 000/SUN ROOF HINGES: SUN ROOF WAS DETACHING FROM VEHICLE. DEALER NOTIFIED, AND INFORMED CONSUMER THAT THIS VEHICLE WAS NOT COVERED UNDER RECALL DUE TO VIN. FEEL FREE TO PROVIDE ANY FURTHER DETAILS ON THIS MATTER.
WHILE DRIVING DOWN HIGHWAY SUN ROOF BLEW OFF, AND ALMOST HIT ANOTHER AUTOMOBILE. NO ACCIDENT, BUT CONSUMER WAS SCARED. NO INJURIES OCCURRED. *AK
UPON STARTING VEHICLE AND DRIVING APPROXIMANTLY ONE MILE I TURNED ON THE HEATER AND STARTED SMELLING A BURNING SMELL AND CAB FILLED WITH SMOKE. I STOPPED THE VEHICAL AND TURNED IT OFF. SMOKE WAS SO THICK I HAD TO EXIT THE VEHICAL. UPON INVESTIGATION UNDER THE HOOD I COULD FIND NO SOURCE OF FIRE OR DAMAGE TO THE TRUCK.I USED THE HEATER THE FOLLOWING DAY AND HAVE HAD NO FURTHER PROBLEM. THIS SEEMS TO MATCH UP WITH THE FEB,23 1999 NEWSPAPER ARTICAL I READ. I AM INTRESTED TO KNOW WHAT MIGHT HAVE CAUSED THIS.
DESIGN FLAW OF THE VENTILLATION SYSTEM ALLOWS FOR LEAVES TO ENTER THE PLENUM CHAMBER CAUSING BURNING AND POTENTIAL FIRE, DAMAGE TO THE BLOWER MOTOR DUE TO BURNING,
WHILE DRIVING THE SUNROOF WENT FLYING OFF THE CAR, NO INDICATION THE ROOF WAS COMING OFF. IT WAS NOT IN USE. AFTER SUNROOF WAS OFF, LOOKING AT THE ROOF, IT HAD BEEN CLOSED, THE HINGES WERE BROKEN IN HALF. DEALER STATES THE HINGES FAILED AND BROKE, AND THE ROOF CAME OFF FROM THE FRONT, INSTEAD OF THE REAR. *AK
CONTINUE TO GET SMOKE/BURNING SMELL THRU VENTILATION SYS. EVEN AFTER REPAIR TO BLOWER
NO SUMMARY
HEATER MOTOR FAN WAS BLOWING SMOKE INTO VEHICLE WHICH WAS CAUSED BY AN ELECTRICAL SHORT IN MOTOR. DEALER NOTIFIED, AND THEY INFOMED VEHICLE WAS NOT UNDER A RECALL.
WHEN HEATER IS TURNED ON THERE WOULD BE A BURNING SMELL INSIDE THE VEHICLE. HAVE TAKEN TO REPAIR SHOP & MECHANIC FOUND LEAVES, PINE NEEDLES AND OTHER DEBRIS INSIDE THE HEATER SYSTEM.*AK
EA97011, THE DEFECTIVE SUN ROOF SHATTERED UNEXPECTEDLY WHICH MIGHT HAVE CAUSED UNNECESSARY INJURIES OR ACCIDENT. *AK
CONSUMER WAS TRAVELING AND THE SUN ROOF SHATTERED WITHOUT A CAUSE, EA97-011. CONSUMER HAS YET TO CONTACT THE DEALER. CONSUMER HAS CONTACTED THE MANUFACUTRER TO SEE IF VEHICLE IS LISTED UNDER RECALL, VEHICLE NOT INCLUDED IN RECALL . *AK
SUNROOF FLEW OFF.
WHILE DRIVING WITH SUN ROOF CLOSED, THE SUN ROOF GLASS SHATTERED. CAUSE UNKNOWN. *AK
POP-UP SUNROOF FELL OFF AND SHATTERED IN ROADWAY. FORD DENIED RESPONSIBILITY.
ELECTRONIC CONTROLS FOR MIRRORS FAILED, EMITTING SMOKE.
ELECTRICAL FIRE DUE TO FAULTY MIRRORSWITCH/WIRING. *AK
SUNROOF EXPLODED WHILE PARKED IN THE GARAGE UNOCCUPIED. TT
THE SUN ROOF WAS OPENED AND IT FLEW OFF . VEHICLE HAS BEEN REAPIRED . THE OWNER DID NOT INFORM THE DEALER BECAUSE THE VEHICLE WAS OUT OF WARRANTY. *AK
A/C SYSTEM; THE CONNECTION IN SYSTEM ARE FAULTY DUE TO DESIGN. JOINTS WEAKEN CAUSING FULL LOAD OF FREON DUMPED IN AIR. THIS OCCURED (3) TIMES SINCE OWNERSHIP.
Showing 1–20 of 29 complaints
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on May 4, 2026