There are 50 owner-reported brakes complaints for the 2002 Ford Explorerin NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
TL* THE CONTACT OWNED A 2002 FORD EXPLORER. WHILE DRIVING APPROXIMATELY 35 MPH AND ATTEMPTING TO BRAKE, THE BRAKE PEDAL TRAVELED ALL THE WAY DOWN TO THE FLOORBOARD. AS A RESULT, THE CONTACT REAR ENDED THE PRECEDING VEHICLE. A POLICE REPORT WAS FILED AND THERE WERE NO INJURIES. THE VEHICLE WAS TOWED TO AN UNKNOWN COLLISION FACILITY AND DEEMED DESTROYED. THE DEALER AND MANUFACTURER WERE NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 117,000.
REAR PADS AND ROTORS FAILED JUNE 8, 2015. O/D LIGHT BLINKING WITH CHECK ENGINE LIGHT ON, ON JUNE 12, 2015. TRANSMISSION SHOP GOT THE CODES AND STATED I DON'T HAVE 2ND AND 5TH GEARS. $2000.00 COST. PLEASE FORCE RECALL! HELP! MANY OTHER REPAIRS INCLUDING U-JOINTS, TIE RODS, FRONT AXLE, FRONT ROTORS WITH PADS ETC. SINCE I BOUGHT IT IN APRIL 2013.
I WAS DRIVING HOME FROM WORK THANK GOD I WAS ALMOST HOME AT THIS TIME, MY FORD EXPLORE WAS DRIVING FINE ALL OF A SUDDEN I HERD A POP AND A BANG AND THEN THE MOTOR STARTED STUMBLING AND SHAKING. AS IT WAS RUNNING THE MOTOR KEPT ON POPPING I GOT OUT AND SEEN A SPARK PLUG NEXT TO DRIVER SIDE FENDER UNDER THE HOOD ALSO THE COIL THAT WAS PLUGGED ON TO THE PLUG WAS THERE TOO.I TRIED TO GRAB THE COIL BUT GOT SHOCKED BECAUSE THE RUBBER ON THE COIL WAS BROKE FROM THE PLUG FLYING OUT LIKE A BULLET AND HITTING THE COIL BRAKING IT IN FOUR OR FIVE PLACES THATS Y I GOT SHOCKED SO MUCH.THE HOLE POINT IS THAT THE PLUG STRIPED OUT OF THE HEAD AND DID ALL THIS DAMAGE. NOW I HAVE NO WAY TO FIX THIS ISSUE ONE OF THE WAYS TO FIX IT CAN BE TO REPLACE THE HEADS ON THE MOTOR WITCH WILL COST LOTS OF MONEY.WHAT CAN I DO IM DESPERATE SO IT WOULD BE NICE TO HAVE A HELPING HAND BY THE DEALER BUT THEY CLAIM IT'S NOT THERE FAULT BUT THIS HAS HAPPENED TO SO MANY FORDS BECAUSE OF THE HEADS THEY HAVE USED ON THIS MOTOR PLEASE MAKE A RECALL FOR THIS ISSUE IT IS A DEFECT I DO BELIEVE IT IS. I FOUND OVER 50 PEOPLE ONLINE HAVING TROUBLE WITH THE SAME ISSUES AS ME. PLEASE HELP US..... *TR
THIS IS THE THIRD TIME I HAVE TO REPLACE BRAKES (FULL JOB) WITH ABS CONCERNS. *TR
THIS IS THE SECOND TIME I HAD TO REPLACE BRAKE PADS AND OTHER BRAKE PARTS ON THIS CAR WITHIN THE SAME YEAR (2012-13). *TR
TL* THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT STATED THAT WHILE ATTEMPTING TO PARK THE VEHICLE, SHE NOTICED SMOKE AND FLAMES COMING FROM UNDER THE HOOD. THE FIRE DEPARTMENT WAS CALLED TO EXTINGUISH THE FIRE AND THE ORIGIN OF THE FIRE WAS UNKNOWN. A FIRE REPORT WAS FILED. THE VEHICLE WAS TOWED TO A LOCAL MECHANIC WHERE THE FAILURE WAS LOCATED AT THE MASTER CYLINDER. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS CONTACTED AND A CLAIM WAS FILED. THE CONTACT WAS AWAITING FURTHER INSTRUCTION BY THE MANUFACTURER. THE FAILURE MILEAGE WAS 68,000.
I HAVE A 2002 FORD EXPLORER I BOUGHT ABOUT A YEAR AGO. EVERYTHING WAS WORKING FINE..I HAVE MY ABS LIGHT ON..WHEN I TRY TO STOP THE CAR MY BRAKE ENGAGE BUT WHEN IT COME TO THE FINAL STOP IT GIVES AND THE PRESSURE ON THE TRUCK IS NO LONGER THERE.. I FEEL LIKE I AM GOING TO CRASH IN TO THE CAR IN FRONT OF ME.. I BROUGHT THE TRUCK TO THE MECHANIC AND CHECKED EVERYTHING AND DIDN'T FIND ANYTHING WRONG WITH IT.. NO LEAKS OR ANYTHING.. BUT DIDN'T KNOW WHAT WAS CAUSING IT... I NOTICED THAT THERE ARE MANY OF THE SAME ISSUES REGARDING THE BRAKES NOT WORKING PROPERLY.. PLEASE ADDRESS THIS ISSUE BEFORE SOMEONE GETS KILLED.. THANK YOU *TR
TL*THE CONTACT OWNS A 2002 FORD EXPLORER. WHILE DRIVING WITH THE CRUISE CONTROL ENGAGED AT APPROXIMATELY 70 MPH PRESSURE WAS APPLIED TO THE BRAKE PEDAL AND THE VEHICLE SURGED FORWARD UNTIL REPEATED PRESSURE WAS APPLIED TO THAT PEDAL. A POP NOISE WAS ALSO HEARD COMING FROM THE PASSENGER SIDE FIREWALL. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE HE WAS INFORMED THERE WAS A WIRE MALFUNCTION WITHIN THE BRAKE PEDAL SWITCH. THE AUTHORIZED DEALER WAS IN THE PROCESS OF INSTALLING A NEW BRAKE PEDAL SWITCH. THE FAILURE AND CURRENT MILEAGES WERE 73,000. UPDATED 10/21/10. *LJ UPDATED 10/25/10
I HAVE HAD MANY PROBLEMS WITH MY 2002 FORD EXPLORER. I STARTED GETTING THE CRACK IN MY HATCH BY THE REAR WINDOW IN 2005. IT HAS SPREAD AND GOTTEN WORSE AND I STILL HAVE NOT FIXED IT. LAST YEAR IN 2009 OUR ABS LIGHT HAS BEEN COMING ON AND OFF AND WHEN I GO TO BRAKE AT TIMES IT FEELS LIKE THEY KICK ON AT IRREGULAR TIMES, BUT I ALSO FEEL I DO NOT HAVE THE BRAKING POWER I SHOULD. IN JUNE 2010 I WAS DRIVING THE EXPLORER AND THE O/D LIGHT STARTING BLINKING AND THE EXPLORER WAS SHIFTING OUT OF CONTROL. WE HAD TO HAVE THE TRANSMISSION REPLACE AND THE U-JOINTS AND THE REAR AXLE FIXED FOR AROUND $2900. WE ALSO HAD TO REPLACE THE BATTERY IN JULY 2010. I CALLED FORD MOTOR COMPANY AND TOLD THEM ALL OF MY ISSUES AND THEY TOLD ME THAT SINCE THEY DID NOT HAVE ENOUGH COMPLAINTS THEY COULD NOT DO ANYTHING ABOUT IT. TO THIS POINT I WAS AGGRAVATED AND COULDN'T BELIEVE THE WAY THEY HAD TREATED ME AND LET ALONE OTHERS WHO I AM SURE MADE THE SAME CALL. I FEEL THIS IS A SAFETY ISSUE BECAUSE EVEN NOW WHEN IT IS IN GEAR IN PARK THE CAR SEEMS TO MOVE BACK AND FORTH. *TR
I WAS ON THE HIGHWAY DOING 65 AS POSTED, I STARTED TO FEEL SHAKING FROM THE TIRES AND IT GOT TO THE POINT I COULDN'T CONTROL THE VEHICLE, LUCKY I WAS ABLE TO GET OFF THE SIDE OF THE HIGHWAY AND CALL AAA FOR A TOW, A STATE POLICE OFFICER PULLED BEHIND ME AND SAID LET ME GUESS HUB BEARING. THE POLICE DEPT ALSO HAS THE SAME PROBLEM. THIS IS MY 8TH REPAIR I AM DOING AND NEXT WEEK I AM DOING THE OPPOSITE SIDE. IT IS COSTING ME 600.00 DOLLARS FOR EVERY SIDE I AM DOING. I MADE A COMPLAINT TO FORD COMPANY AND THEY TOLD ME THERE IS NO RECALL. THEN WHY IS MY MECHANIC TELLING ME HE GETS NUMEROUS REPAIR JOBS ON THE SAME VEHICLES. PLUS I SPOKE TO A CO WORKER THAT HAS THE SAME YEAR AND VEHICLE DOING THE SAME THING. WHEN IS SOMETHING GOING TO GET DONE. OR IS THE COMPANY GOING TO WAIT TILL SOMEONE GETS KILLED. BBB AND BLUMINTHAU WAS TOLD ABOUT AND STILL NO RESPONSE FROM NO BODY. *TR
TL*THE CONTACT OWNS A 2002 FORD EXPLORER. WHILE APPROACHING A STOP AT APPROXIMATELY 35 MPH ON NORMAL ROAD CONDITIONS, THE BRAKE PEDAL EXTENDED TO THE FLOOR WHEN IT WAS DEPRESSED. THE ENGINE IDLED ROUGHLY AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE INDICATOR REMAINED LIT UNTIL THE ENGINE WAS TURNED OFF. WHEN THE IGNITION WAS STARTED, THE ENGINE WOULD AUTOMATICALLY IDLE WITHOUT ACCELERATION. THE FAILURES OCCURRED ON A SEPARATE OCCASION. THE VEHICLE HAS NOT BEEN REPAIRED AND CANNOT BE DRIVEN. THE CONTACT WAS CONCERNED OF THE SAFETY RISK INVOLVED. THE VIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 111,000 AND CURRENT MILEAGE WAS 114,000.
WHERE TO START... BROKEN CRUISE CONTROL, HEADLIGHT SWITCH HAS A SHORT, DRIVER SIDE PASSENGER WINDOW DOESN'T ROLL DOWN, TROUBLE GOING INTO GEAR, CAR SUDDENLY DIES AT INTERSTATE SPEEDS, LOUD GRINDING SOUND FROM THE ENGINE BAY (LIKE AN ELECTRIC KNIFE SHARPENER) THAT IS GETTING INCREASINGLY MORE FREQUENT, SERVICE ENGINE SOON LIGHT WILL NOT GO OFF, BRAKES SQUEAL AND DON'T STOP THE VEHICLE PROPERLY, SUPPORT FOR THE HATCH (WHICH IS CRACKED 8 INCHES OR SO IN TWO PLACES) DOESN'T LIFT HATCH COMPLETELY, AND THE FUEL ECONOMY IS DOWN TO 4-6 MPG IN THE CITY. I HATE IT! I DON'T FEEL LIKE MY GIRLFRIEND IS SAFE DRIVING IT, AND I THINK FORD SHOULD BE FORCED TO MAKE THEIR WRONGS INTO RIGHTS! *TR
I OWN A 2002 FORD EXPLORER XLT, I HAVE HAD PROBLEMS WITH MY ABS LIGHT COMING ON AND MY BRAKES NOT WORKING CORRECTLY, THEY PULSATE AS IF THEY ARE TRYING TO ENGAGE EVEN WHEN IT IS 90 DEGREES OUTSIDE AND COMPLETELY DRY. NOTHING UPSETS ME MORE THAN HAVING TO PUT ON MY BRAKES AND HAVING THE FEELING THEY ARE NOT GOING TO WORK. THIS PUTS ME IN DANGER AS WELL AS THOSE WHO OWN THIS MODEL. I AM SCARED TO DRIVE IT ANYMORE. I AM ASKING FOR HELP HERE BEFORE I KILL MYSELF, MY FAMILY OR SOME RANDOM PERSON BECAUSE OF FAULTY BRAKES. I DON'T THINK I SHOULD HAVE TO PAY OUT OF POCKET FOR FAULTY ABS PROBLEM THAT FORD HAS SCREWED UP ON. BELOW IT ASKS FOR AN INCIDENT DATE, LET ME TELL YOU THERE HAVE BEEN SEVERAL TIMES IN WHICH THEY KICK ON AND IT FEELS LIKE I'M NOT GOING TO STOP!!!! WHY DOES THERE HAVE TO BE A DEATH BEFORE THESE COMPANIES FINALLY RECALL AND FIX THE PROBLEM?? *TR
TL* THE CONTACT OWNS A 2002 FORD EXPLORER LTD. THE ABS LIGHT CONTINUED TO ILLUMINATE. THE FAILURE MILEAGE WAS 58800. THE DEALER INFORMED THE CONTACT THAT THEY DIDN'T HAVE THE PART TO REPAIR THE VEHICLE. ALSO, THE DEALER STATED THAT THEY WERE UNABLE TO DIAGNOSE WHAT WAS CAUSING THE ABS LIGHT TO STAY ON CONTINUOUSLY. THE DEALER CALLED FORD , AND THEY WERE RESEARCHING THE CAUSE OF THE FAILURE. THE CURRENT MILEAGE WAS 60000. *AK
DT*: THE CONTACT STATED THE BRAKES FAILED, WHICH CAUSED AN ACCIDENT. THE BRAKES WERE INSPECTED ABOUT ONE MONTH PRIOR TO THE INCIDENT, AND THE PADS AND BRAKES WERE DID NOT DISPLAY ANY PROBLEMS. THE BRAKES FAILED AND THE VEHICLE HAD NOT BEEN TO A SERVICE DEALER TO DETERMINE WHAT CAUSED THE FAILURE. A POLICE REPORT WAS TAKEN, AND NO INJURIES WERE SUSTAINED.
2002 FORD EXPLORER 39,000 ALL 4 BRAKE ROTORS RUSTED TO THE POINT THEY COULDN'T BE CUT AND WERE LITERALLY EATEN AWAY . *JB
I JUST SPENT $492.01 REPAIRING THE 2002 FORD EXPLORER XLT. THE BOLT HOLDING THE RIGHT SIDE CALIPER MOUNTING BRACKET SHEARED OFF. IT SCORED THE INSIDE RIM WHICH RESULTED IN A BREACH TO THE TIRE, CAUSING IT TO GO FLAT. THIS PROBLEM HAPPENED 5:15 AM IN THE MORNING WITH NO ONE ON THE ROAD. AS SOON AS I HIT THE BRAKE,THE TIRE LOCKED UP AND THE CAR CAME TO AN ABRUPT HALT. HAD THIS HAPPENED DURING THE DAYTIME OR WHEN THERE WERE OTHER CARS AROUND, MUCH DAMAGED COULD HAVE OCCURRED TO MYSELF AND OTHER VEHICLES IN THE AREA. THE MECHANIC SAID IT WAS A DEFECTIVE PART. I FEEL FORD SHOULD REIMBURSE ME FOR THE COST OF REPAIR. AND BY THE WAY, I HAVE AN EXTENDED WARRANTY WITH THIS VEHICLE. *AK
ON OR ABOUT NOVEMBER 3, 2005, I PURCHASED A BREAK MODEL USED FORD EXPLORER XLT 2002 FROM NORM REEVES HONDA CAR DEALER IN CERRITOS, CA. THE CAR HAD 78,000 MILES ON IT AT THE TIME OF PURCHASE. I SIGNED THE PAPERS AND TOOK THE POSSESSION OF THE CAR. IT HAS NOT BEEN MORE THAN 2 MONTHS THAT THE CAR STARTED GIVING ME TROUBLE ON THE PICK UP OF THE SPEED, TRANSMISSION, GEAR ADJUSTMENT, OVER USE OF THE GAS, DIFFICULT HIGH ALTITUDE DRIVING EVEN AFTER CHANGE OF GEARS, AIR SUCTION INTO THE ENGINE AND TRANSMISSION, ACCELERATOR AND SIGNS LIKE SERVICE ENGINE SOON ON THE FRONT PANEL, ALTHOUGH I HAVE BEEN GETTING REGULAR LUBE AND TUNE ON THE CAR AFTER EVERY 3000 MILES. WHILE DRIVING THE, OCCASIONALLY, THE CAR GIVES A THUNDERING NOISE ON THE TIRES AS IF IT IS DRAGGING ITSELF AND RUNNING ON THE ROAD. THIS MAKES ME FEAR THAT MY CAR IS NOT SAFE FOR ME TO DRIVE! THE NORM REEVES HONDA SUPER STORE CAR DEALER KNEW THAT THE CAR IS DEFECTIVE AND THEY SIMPLY WANTED TO GET RID OF A USED 2002 FORD EXPLORER XLT VEHICLE FROM THE FLEET AS THEY PRIMARILY SELL HONDA CARS AND SIMILAR VEHICLES. DESPITE REPEATED REQUESTS, THE NORM REEVES HONDA SUPER STORE AND THEIR SISTER COMPANY FORD OF CERRITOS REFUSED TO PROVIDE SERVICE ON THE CAR SINCE I STOPPED PAYMENTS ON THE CAR LOAN. OTHER FORD CAR DEALERS HAVE TEST DRIVEN THIS CAR AND OBSERVED THE SAME DEFECTS AS I HAVE MENTIONED. MY PURPOSE OF WRITING THIS COMPLAINT WITH THE NHTSA IS TO REQUEST THE INTERVENTION OF NHTSA IMMEDIATELY AS THE QUESTIONED VEHICLE IS LIKELY TO ENDANGER MY LIFE ON THE LOCAL ROADS AND/OR ON HIGHWAY/FREEWAYS. DUE TO MAJOR DEFECTS IN THE CAR, I CAN MEET WITH A SERIOUS ACCIDENT AND CAN BE CRIPPLED OR SUFFER SUCH PECUNIARY LOSSES THAT ARE IRREPLACEABLE AND/OR I CAN DIE ALSO WITH OUT ANY FAULT OF MINE. PLEASE RECALL FIRESTONE TIRES V. FORD MOTOR COMPANY CASE LAW. CRIMINAL CHARGES AGAINST NORM REEVES HONDA, FORD OF CERRITOS AND THEIR CEOS TO FOLLOW. PLEASE CONTACT ME AND THE DEALERS ASAP. RESPECTFULLY SUBMITTED, AMARDEEP SINGH GILL. *NM
2002 FORD EXPLORER XLT V6 4WD 46,000 MILES. EXPERIENCED VIBRATION IN BRAKE PEDAL AND NOTICED INCREASE STOPPING DISTANCE. INVESTIGATION REVEALED EXCESSIVE RUSTING OF BOTH FRONT AND REAR BRAKE ROTORS. BRAKE PADS WORN UNEVENLY. REPLACEMENT OF FRONT AND REAR ROTORS AND PADS WAS REQUIRED. ORIGINAL ROTORS ARE AVAILABLE. *JB
2002 FORD EXPLORER. ABS LIGHT CAME ON INTERMITTENTLY BEGINNING IN 2005 ONLY AFTER EXTENDED TRIPS (ABOUT 60+ MILES), THEN CAME ON AND STAYED ON IN 4-2006. THE ABS SENSOR AND BRAKE SWITCH HAD TO BE REPLACED. MY MECHANIC SAID FORD HAD A RECALL. BUT WHEN I CONTACTED THE DEALER, THEY SAID IT WAS ONLY ON A CERTAIN TRUCK. *JB
Showing 1–20 of 50 complaints
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on May 4, 2026