2003 Ford Explorer Body & Structure Problems

There is a crack down the middle section of the liftgate for quite some time. The liftgate has been unlocking and opening automatically by itself. On only rare occasions has the liftgate opened all the way while driving. On the morning of 7/28/2022 while the vehicle was parked in my driveway the liftgate was discovered to have again unlocked by itself and opened slightly and now with one of the two hinges holding the glass sheared leaving the liftgate glass hanging by only one hinge. With the glass now hanging without having both hinge supports functioning and the inability to close and lock the liftgate, 1) the glass could fall out while driving and 2) with the liftgate unable to now close and lock, contents of the back storage area could fall out of the vehicle while driving. On 8/1/2022 the vehicle was inspected by the foreman of the Service Dept. at Healy Ford, Goshen, N.Y. I was told to take it to a body shop for realignment repair. Apparently a recall on 9/13/2022 # 04V442000 did not include my Vin. However, In driving around I do see many 2003 explorers with the identical crack on the liftgate.

REAR WINDOW LOWER PANEL PLASTIC CRACKING UP, REPLACED THREE TIMES, STILL CRACKING DUE TO NO SUPPORT AND BENDING TOO MUCH, I CALLED FORD DOES NOT CARE IF CONTINUES CRACKING UP, IT LOOKS UGLY ALSO PANELS CAN CAUSE AN ACCIDENT TO OTHER CARS GETTING INTO THEIR WINDSHIELDS LOOSE PARTS. THEY KNOW ABOUT THE PROBLEM AND NOT FIXING IT.

AWOKE THE MORNING OF MAY 10, 2017 TO FIND THE ENTIRE BACK LIFTGATE AND WINDOW EXPLODED OUTWARDS AND INWARDS OF OUR FORD EXPLORER. THE VEHICLE WAS PARKED IN FRONT OF OUR HOME, WE ARE RURAL, SO NO EVIDENCE OF SOMEONE PURPOSELY BREAKING IT. OUR SHERIFF IN CASCADE COUNTY, MONTANA, STATED IT APPEARS TO BE SOMETHING INTERNAL PROBABLY THE LIFT STRUTS EXPLODING. THIS SEEMS TO BE A PROBLEM AS STATED ON MANY ONLINE SITES, AND MANY FORD EXPLORERS HAVE THIS PROBLEM. THIS PARTICLAR MODEL VIN NUMBER DID NOT SHOW UP AS RECALLED, ALTHOUGH WE SIT HERE LOOKING AT THE DAMAGE CAUSED BY THIS PROBLEM. WE WOULD APPRECIATE SOMEONE LOOKING INTO THIS, AS IT COULD HAPPEN TO ANYONE AND PROVE TO BE VERY DANGEROUS IF THIS VEHICLE WERE BEING DRIVEN WHEN THIS EXPLOSION OCCURED. PLEASE CHECK INTO THIS ASAP.

THE REAR PANEL OF MY 2003 EXPLORER CRACKED TODAY FOR NO REASON. NOT SURE IF THIS IS A SAFETY CONCERN. WHEN I "GOOGLED" THE PROBLEM, IT SEEMS THIS IS A COMMON PROBLEM THAT FORD ONCE ADDRESSED.

THE REAR LIFT-GATE HAS A CRACKED PANEL.

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE REAR LIFT GATE HINGE FRACTURED WHICH CAUSED THE LIFT GATE TO REMAIN UNLOCKED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 04V442000 (STRUCTURE). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 133,000.

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE ACCESSING THE POWER LIFTGATE, THE HINGES FRACTURED AND CAUSED THE DOOR TO ABRUPTLY CLOSE. THERE WERE NO INJURIES. THE LIFTGATE WAS COMPLETELY REMOVED AND PLACED IN THE VEHICLE TEMPORARILY. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 04V442000 (STRUCTURE). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 87,000.

THE BRACKETS CONNECTED TO THE LIFTGATE RELEASED WHILE THE CAR WAS PARKED AND LOCKED AND BLEW THE BACK LIFTGATE PANEL OUT ALONG WITH SHATTERING THE GLASS.

TL-THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED WHILE CLOSING THAT THE LIFTGATE BOTH HINGES FRACTURED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE BOTH HINGES AND STRUTS WERE REPLACED. IN 2005, THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN NUMBER: 04V442000 (STRUCTURE) HOWEVER,THE REMEDY WAS INSUFFICIENT. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 165,000. JS

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE REAR HATCH WAS OPEN AND THE HINGES THAT OPENED THE GLASS FRACTURED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 04V442000 (STRUCTURE). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 175,500.

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE REAR LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES WERE FRACTURED AND TILTED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, BUT WAS NOT DIAGNOSED OR REPAIRED. THE VEHICLE WAS ALSO TAKEN TO THE DEALER WHO STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 04V442000 (STRUCTURE). THE FAILURE MILEAGE WAS 100,000.

I NOTICED THAT THE PAINT WAS PEELING OFF IN SEVERAL PLACES ON THE VEHICLE. SIX MONTHS LATER MORE PAINT HAS DISAPPEARED. *TR

A RECALL WAS ISSUED FOR 2003 FORD EXPLORERS FOR THE HINGES ON THE BACK WINDOW TAILGATE. THE RIGHT SIDE HINGE ON MY 2003 FORD EXPLORER BROKE, I WAS FORTUNATE TO BE STRONG ENOUGH TO CATCH THE GLASS BEFORE IT SNAPPED THE OTHER HINGE. WHEN I CONTACTED FORD AFTER SEEING THE RECALL NOTICE ONLINE, I WAS TOLD MY FORD WAS NOT PART OF THE RECALL. I HAVE ALSO CHECKED ON THE NHTSA SITE AND IT WAS NOT LISTED THERE EITHER. MY COMPLAINT IS THAT IF EXPLORERS OF THE SAME YEAR ARE RECALLED AND MY HINGE BROKE, I BELIEVE THERE MAY BE AN ISSUE WITH A LARGER RANGE OF EXPLORERS THAN LISTED. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE REAR PANEL OF THE LIFTGATE WAS CRACKED. THE FAILURE CAUSED THE CONTACT'S FINGERS TO BECOME PINCHED WHEN ATTEMPTING TO CLOSE THE LIFTGATE. THE CONTACT ALSO STATED THAT THE HINGES FRACTURED ON THE LIFTGATE. THE HINGES WERE REPAIRED ACCORDING TO NHTSA CAMPAIGN NUMBER: 04V442000 (STRUCTURE), BUT THE FAILURE RECURRED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 165,000.

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE LIFT GATE WINDOW BECAME DETACHED INTERMITTENTLY. THE LIFTGATE DOOR FAILED TO CLOSE PROPERLY AND IT DEVELOPED A CRACK AT THE BOTTOM. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE LIFT GATE NEEDED TO BE REPAIRED AND THE WINDOW NEEDED TO BE REPLACED. THE CONTACT WAS NOT INCLUDED IN RECALL NHTSA CAMPAIGN ID NUMBER: 04V442000 (STRUCTURE). THE VEHICLE WAS TO BE INSPECTED, DIAGNOSED AND REPAIRED BY AN AUTHORIZED DEALER. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 1,002.

ON FEBRUARY 18TH I NOTICED A CRACK IN THE REAR GLASS LIFT GATE MOLDING OTHERWISE KNOWN AS THE REAR APPLIQUE. AFTER A GOOGLE SEARCH I REALIZED THIS IS KNOWN DEFECT THAT FORD MOTOR CO. DOES NOT RECOGNIZE OFFICIALLY. THERE IS A CLASS ACTION LAWSUIT REGARDING THIS DEFECT. ON APRIL 25TH 2014 I OPENED THE REAR GLASS LIFT GATE TO GET SOMETHING OUT OF THE REAR CARGO AREA. UPON CLOSING THE GLASS LIFT GATE THE ENTIRE WINDOW SHATTERED INTO MANY PIECES AND ACTUALLY PUT THREE CUTS ON MY ARM. I HAVE LOOKED INTO THIS ONLINE AND FOUND MANY OWNERS OF THE 2002-2005 FORD EXPLORER'S, MERCURY MOUNTAINEER'S AND LINCOLN AVIATOR'S ALL HAD THIS CRACKING OF THE REAR APPLIQUE. ALSO FOUND OUT WHETHER OR NOT A CRACK WAS VISIBLE MANY PEOPLE HAD THE REAR GLASS SHATTER UPON THEM WHILE CLOSING THE GLASS LIFT GATE. RIGHT NOW I MUST PAY FOR THE ENTIRE REPAIR OUT OF POCKET, INSURANCE DOESN'T COVER IT SINCE THEY SAY I HAVE A $1000.00 DEDUCTIBLE. THE COST FOR THE GLASS WAS QUOTED AT $495.25 PLUS TAX. I ALSO WILL HAVE TO REPLACE THE REAR APPLIQUE WHICH COVERS A PORTION OF THE GLASS WINDOW AT AN ADDITIONAL COST. NOT SURE WHY THIS IS NOT COVERED BY FORD SINCE THE WINDOW SHATTERING CAN CAUSE INJURY AND THEREFORE SHOULD BE CLASSIFIED AS A HUGE SAFETY ISSUE. I WILL GET THIS FIXED AND KEEP MY RECEIPTS FOR ALL REPAIRS AND HOPE ALL OWNERS OF THE VEHICLES LISTED ABOVE GET SOME SORT OF REIMBURSEMENT. *TR

NOTICED UPPER PART OF REAR TAILGATE UNDER GLASS NEXT TO FORD EMBLEM IS CRACKED FROM TOP TO BOTTOM. *TR

TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE LIFT GATE OPENED INDEPENDENTLY AND CAUSED THE DRIVER'S SIDE HINGE TO BECOME FRACTURED. IN ADDITION, THE COMPRESSION ROD WAS ABNORMALLY BENT. THE CONTACT MADE A TEMPORARY ADJUSTMENT TO THE LIFT GATE IN ORDER TO CONTINUE DRIVING THE VEHICLE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 83,000.

WHILE DRIVING AT APPROXIMATELY 35 MPH, THE TOP PORTION OF THE LIFTGATE ON THE VEHICLE OPENED INDEPENDENTLY AND THEN THE DRIVER SIDE HINGE FRACTURED CAUSING THE LIFTGATE TO FALL AND HANG BY ONLY ONE SIDE. IN ADDITION, THE COMPRESSION ROD WAS BENT WHEN THIS OCCURRED. IN ORDER TO CONTINUE DRIVING THE VEHICLE THE COMPRESSION ROD HAD TO BE REMOVED AND THE LIFTGATE HAD TO BE TEMPORARILY FASTENED WITH HARNESSES. THE VEHICLE WAS THEN TAKEN TO A BODY SHOP TO BE REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE MILEAGE WAS 83,000. *TR

PLASTIC REAR PANEL BELOW THE REAR GATE GLASS CRACKED DIRECTLY BESIDE THE FORD OVAL. THE PANEL IS NOW SPLIT INTO TWO PIECES. CONTACTED FORD DEALER AND FORD CUSTOMER SERVICE (VIA EMAIL) AND FORD WILL NOT STAND BEHIND THE FAILURE OF THIS PANEL. THIS IS A COMMON COMPLAINT WITH EXPLORERS AND FORD HAS NOT EVEN AS MUCH AS TRIED TO HELP THE CUSTOMER WITH REPAIRS. *TR