2020 Ford Explorer Complaint Log

front end axle actuator failing and causing all safety systems to turn off, loss of power and can lead to seized up front end

On December 26, at approximately 7:08 p.m., I was driving on the Belt Parkway during a snowstorm. I was traveling in the middle lane and began to safely change lanes to the right. During the lane change, the vehicle’s four-wheel-drive system suddenly displayed an error and appeared to malfunction. Immediately after this occurred, I lost control of the vehicle. The vehicle veered to the right, struck the median, and flipped over twice before coming to rest on its side. Prior to the system error, I was operating the vehicle normally and driving cautiously given the weather conditions. The loss of control occurred abruptly and without warning.

The transmission developed a harsh engagement from part to reverse and a harsh downshift when decelerating. The vehicle would frequently not change gears at highway speeds.Inspection showed that the transmission pan was full but fluid was burnt.

Transmission oil cooler leaking transmission fluid cooler inlet and outlet leaking.

Passenger side Headlight low beam went out. Dealer says it’s $1500 because whole headlight assembly must be replaced instead of a bulb. We live off of social security, so of course we don’t have the money for this. Now we can’t drive at night and we both have medical problems. This is both worrisome and dangerous. After some research, this is a recurring issue, especially for Platinums.

My explorer was very slow/unable to accelerate onto the highway. The next time I started it there was rattling and lots of non engine noises, along with all kinds of warning lights. I took it to the dealership. In his words ‘the turbo grenaded itself into the engine. Quoted me 15k to fix/replace the engine, turbo and half shaft. I still owe 9k on it. Extended warranty that I purchased expired 4,000 miles ago. I have had multiple issues with this vehicle since I purchased it brand new in 2020. I am trading it in tomorrow

Catalytic converters and flex pipes cracking

Transmission had hard downshifts, whining, would.not change gears intermittently and would clunk when going into reverse or drive. Upon inspection at the dealership, the fluid was burnt and there were chunks of gears in the transmission pan.

Over the past few years, the headlights will intermittently go out when driving. The problem usually resolves itself the next time the vehicle is started. However, over the past couple weeks, both drivers side low beams have gone out and stayed out a well as one passenger side low beam. This happened while my wife was driving through a snow storm, so you can imagine how fun that drive was. I’ve contacted ford, as I can see this is a known problem with these LED headlights by reading forums and talking to other owners. Their answer is simple, pay us 5k to replace the headlight! No thanks, this is a known issue with their product and shouldn’t be placing the onus on the consumer. To make it worse, it’s obviously a HUGE safety risk to be driving without headlights!!! Since the latest incident, the lights have not come back on, forcing us to not use our main family vehicle at night. When the lights go out, it alerts and just says “check headlamp system”.

The sunroof fabric is sagging and partially obstructing my view through the rear view mirror

Passenger side headlight quit working, except on high beams. Also, dashboard warning came on about headlamp not working. Tried to get new bulbs and was told that the whole headlight assembly had to be replaced and dealership charges $1500+

Wheels / Tire Pressure Monitoring System The tire pressure monitoring system (TPMS) on my 2020 Ford Explorer intermittently fails to detect the tire pressure in one or more tires. The system will show missing pressure readings or fail to display a reading for a tire. The vehicle may operate without accurate tire pressure information being displayed to the driver. This creates a potential safety risk because the driver may not be alerted to a low tire pressure condition. The vehicle had approximately 56,000 miles when this began, and the issue appeared without prior warning. The vehicle is scheduled for inspection by a Ford dealership.

The sun shade for my 2020 Explorer has now joined the list of many others, where the sunshade drops and as it is now, I can’t see out my rear view mirror. Very dangerous!

I was replacing the rear struts on 12/5/25. I noticed that both speedlogix vertical links were cracked in the exact same location. I called Speedlogix and they said they no longer carried those links (I see why). Asked for a refund and doesn’t appear I am going to get one. They were purchased November of 2024. No telling how long they’ve been cracked like this. Could have ended up killing me and my family.

The car started hard shifting, bucking like an animal in the middle of driving 70 on the highway, hard to control, hard to stay out of traffic, started to smell like fuel was in the cabin, it took all I had to keep it in my lane and get over to safety without killing myself or someone else, took it to the dealership, they could not look at it for two weeks, took it to a different shop, he found that a wire had been cut and some hoses were zip tied to the frame ( previously only work on this car has been at dealership) he then towed it to the dealership at the two week appointment and they say its burning transmission fluid and hard shifting and needs a new transmission. The warranty expired two days before this occurred so not covered, it is a 2020 , should not have to completely replace a transmission only 74,000 miles on it . I had taken it n three times previously for hard shifting but it was an occasionally occurrence, they could never find any codes to explain so did not look further than what the computer said. That day, it did not throw any codes, until the secondary mechanic took the time to look under the hood, find the cut wire and fix that. Then he had 3 pages of codes. Now I not only have to pay the financed amount on this vehicle but I have to pay an additional 10,000 for a car that did not do its high functioning job and report a problem when i was feeling the problem and probably could have been a warranty fix before the warranty expired if the code appeared the first time, telling the computer to tell the technician to fix it.

The panoramic sunroof cover is not functioning properly. When it is open, it’s supposed to spool up in the back, but it is not working and the cover just drops back into the backseat, obscuring the view to the rear of the vehicle. It’s a very unsafe situation and upon doing some research, I have found this to be a very common problem with this car. No recall has been issued, but it is very clearly a manufacturers defect.

The middle row passenger side seatbelt randomly unbuckles when we drive. We have had ford dealership look at it and are going to fix it as there is not a spicific recall for this but it is a saftey concern as the seatbelt doesn't stay fastened when driving.

**Upon request, all failed components can be inspected anytime for any reason. From this date (01/23/26) forward. If any repairs or replacementa had been rectified by Ford, receipts of the repair(s) will be provided regardless. I cannot recall exactly when these issues started so my ball park is 5/11/22. That is literally 2 years of driving the car from the show room. I was getting some lights on my dash that I have lost all functions with the vehicle ...ie: drivers assistance, airbags, up hill decent, pre- collision, no driving modes and the car felt normal. I was still under warranty so the repair that was done was an update to the BCM (is what I am told.) So the mechanic did a reprogram to the module. About a year I noticed I was then getting check headlamp notification pin my dash. I check the lamps and all seemed to be just fine. Also I was dealing with a dead battery all the time. at least once a month. But I was told I needed to drive the car more often. No matter still getting a dead monthly battery and here and there "check headlamp". Approx last year 2025, I realized. it was really dark driving the SUV. I get out and long behold the low beam headlamp was out. Played with switches..nothing. Checked into just getting a new one. its is a STAGGERING 1.5K!!!!PER HEADLamp! Well, the cops pull me over 4 times. For a headlight with LEDs why am I even having to price this? This Platinum trim just h I 5 years old and I cant believe all the problems. Along with that I found that this is considered something for the owner has to replace due to owners maintenance. No. THIS NEEDS TO BE RECALLED. SHOULD HAVE ALREADY BEEN RECALLED. THE DEAD BATTERY. WELL...I know am out of all warranties to the vehicle AND FORD IS SHUTTING THE DOOR IN MY FACE for any "goodwill repairs" (So far) As of this very moment, I have a dead 2020 Ford Platinum Explorer. Heads Lamp is still out. Yet there is a recall on a backup camera. Complete joke and this is literally disappointing.

The panoramic sunroof shade broke and hung down obstructing my view out of my rear view mirror. It is dangerous for me to be driving without being able to see behind me when my sunshade or sunroof are open. It is available to inspect. I brought it to a repair shop and they said it is a very common issue with Ford Explorers and an expensive repair. The vehicle wasn’t inspected by the manufacturer or police and there were no warning lamps. Ford is well aware of this issue and needs to fix it

Transmission randomly kicks out of gear causing a grinding noise and loss of acceleration. This is the second transmission that has been put in this vehicle due to the same issue. No warning lamps. No codes stored. Each time it has happened has been merging on or off of a highway/interstate causing me to almost be in a rear end collision.

Since I have bought my 2020 Ford Explorer (brand new off the lot) it has had to have the turbo replaced several times now . Currently the turbo is bad again and I’m looking at a $3500 repair for a turbo that was already replaced 2 times since I bought it. I feel there is an issue with this car handling the turbos , I am a single mom of 5 kids and cannot afford to keep replacing turbos every couple years. I now have it sitting in my driveway cause it can’t be driven and still have a $740 momthly payment to pay on it and because I can’t use the car I can’t go to work anymore so I need help with this please

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the accelerator was depressed; however, the vehicle failed to accelerate as intended. In addition, the contact stated that the transmission was shifting roughly while upshifting or downshifting. No warning lights were illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The dealer was made aware of the failure. The contact was informed about a TSB with a similar failure, and the contact was informed that there were no recalls on the VIN related to the transmission. The manufacturer was not made aware of the failure. The failure mileage was approximately 50,000.

Somehow the sun shade for the sun roof has started sagging. It’s like it suddenly popped out of its tracks and it can block the rear view which is very unsafe

Driving at speed and starting to slow down the vehicle downshifted hard and afterwards would shift hard on every shift. Vehicle was taken to dealership and was diagnosed with CDF drum failure. Vehicle was under 100k miles and not under warranty.

The dash at the bottom of windshield and where the dash meet is coming up.

The contact owns a 2020 Ford Explorer. The contact stated that while his wife was driving at an undisclosed speed, the transmission was shifting roughly while upshifting or downshifting before slamming into gear. Several warning lights were illuminated. The vehicle was taken to the dealer; however, no cause for the failure was found. The contact stated that the failure persisted and worsened. There was transmission fluid odor coming from the vehicle and entering the cabin of the vehicle through the A/C vents. The contact stated that the engine unexpected revved while driving on the freeway. The contact stated that when the transmission slammed into gear, the vehicle felt like the parking brake was activated. The vehicle was taken to another dealer where it was diagnosed with transmission failure. The vehicle was not repaired due to the cost. The contact stated that the repairs were put on hold until the warranty had ended. Most recently, the contact stated that while his wife was driving at an undisclosed speed, the transmission was shifting roughly while upshifting and downshifting before slamming into gear. The vehicle was pulled over to the side of the road. The contact was called for assistance and went to where the vehicle was pulled over. The vehicle was driven back to the residence in LIMP Mode. The vehicle was towed to another dealer, where it was confirmed that the transmission had failed. The vehicle remained at the dealer unrepaired. The contact stated that the failure was more predominant during colder weather. The manufacturer was made aware of the failure; however, no assistance was provided. The failure mileage was approximately 50,000.

Panoramic Sunshade Problem (Roll Back Issue)

Air Conditioner turns ON by itself even after being manually TURNED OFF, happened multiple times. This occurred with the manual start and the vehicle running / moving.

The 2nd row seat folding buttons have been malfunctioning for years and folding unexpectedly but Ford would simply say that it was user error causing it to stick. In June of 2025 I received a recall for the issue stating the buttons on the second row may bind or stick. The notice said the parts werent available and that I would be notified again by Ford when the parts came in to schedule a service appointment to complete the repairs free of charge. However, the notice was misleading because when the follow up notice came it stated "Following an inspection/replacement, dealers will ensure proper operation of the switch free of charge." When the dealer came to service the vehicle they inspected the buttons and said that they "looked fine" and offered to dust the buttons off. After they left, the seats continued to sporadically fold until finally one day I went to remove my daughter's car seat to a booster and the seat kept folding as I went back and forth to remove the old seat and install the new one. I was able to record a video of the seat folding repeatedly and reached back out to the dealership. The dealership came out did an inspection and took the parts from the vehicle. They claimed they would resubmit the issue to Ford to approve the parts under the recall and/or the manager was willing to pay out of pocket for them. Jordan Ford insisted removing the parts so that the seats wouldn't unexpectedly fold on my daughter. They didn't know if the issue was mechanical, electrical, or something else. It's now Jan/2026 and they are refusing to take my calls and to give me back my parts or even an estimate if I have to pay out of pocket instead of the wires being exposed without a cover. It's probably not a great idea to drive with the windows down or the sunroof. The condensation from humidity will and/or has gotten into the seats by now. There are other components like the seat warmer and air bag sensor near this. Safety Recall Notice 25S67 / NHTSA Recall 25V393

When driving the vehicle's instrument panel cluster randomly goes blank. When it does so, all of the items related to speed control, lighting, turn signals, etc. become non-operational. Additionally, the driver has no idea what his/her speed is nor any other information about the operation of the vehicle. It is very unsafe.

What component or system failed or malfunctioned, and is it available for inspection upon request? Sunroof headliner assembly failed. The headliner fabric detached and came off the track without an prior misuse or manual operation, it simply fell loose on its own. The material is now sagging and when trying to use the sunroof the fabric hangs in the line of vision causing a safety hazard. How was your safety or the safety of others put at risk? While the issue did not cause an immediate accident, the loose headliner obstructs visibility while trying to use could become a distraction to the driver.IT blocks the driver's line of sight or interferes with airbags in an emergency. Has the problem been reproduced or confirmed by a dealer or independent service center?The failure occurred spontaneously and I have a appointment to take the dealership for further inspection. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? No formal inspection has been completed at this time. The issue will be presented to a Ford service center for further evaluation. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No warning lights or messages appeared prior to the failure. The issue occurred suddenly and without any prior indication. The fabric and track system separated unexpectedly during normal stationary conditions.

Vehicle did not want to shift above 35 mph. When letting off gas - harsh downshift (with no break lights) at 25mph. Diagnosed transmission problem - repaired- Ford dealership rebuilt transmission. No warnings or messages prior to failure.

Vehicle: 2020 Ford Explorer XLT Date of Incident: October 24 2025 Approx. Mileage: 82000 Affected Component: Visibility / Defroster / Rear Window Glass Description of Problem: While the rear defroster was on, the rear window of my 2020 Ford Explorer XLT suddenly made a popping noise and began to spider-crack from a point near the defroster grid. There was no external impact to the glass. The cracking continued slowly across the entire rear window after the noise. The event occurred on October 24 2025. The vehicle was parked outdoors in normal fall weather conditions in Pennsylvania, and the rear defroster had been turned on to clear condensation. This appears to be a rear defroster thermal event, similar to issues described in Ford’s Customer Satisfaction Program N192265660, which addressed defroster overheating and rear-window damage in certain Ford vehicles. The defect presents a safety concern, as the rear glass integrity is compromised and visibility is reduced. I have photographs of the crack pattern and plan to have the the window replaced by safelite. It is not safe to drive to a dealership. Please investigate this potential manufacturing or electrical defect affecting 2020 Ford Explorer models.

Hard shifting in lower gears when transmission warms up, hard downshifting to lower gears as well. This is extremely harmful if the shifting jerks hard, causing whiplash or can cause a wreck.

The dash board is warped and literally peeling off. I took it to a dealer to get it looked at to see if Ford could help. They won't. My concern is that if the airbag had to deploy, they won't operate properly. I don't know what to do.

I am driving and the second row seat is disengaging randomly and folding/sliding forward. These are the bucket seats. It appears that the button on top of the seat to do this is stuck in the down position. There is a current recall for the 2020 explorer, but my vin is not currently included. However, the exact situation in ford recall 25S67 is happening to my vehicle.

Left lowlight headlight stops working intermittently and then completely. Both front axles cracked. Right rear shock busted. Gas purge valve malfunctioned

The contact owns a 2020 Ford Explorer. The contact stated while driving at an undisclosed speed, the transmission unexpectedly downshifted from 3rd to 2nd gear as indicated on the console shift indicator. The vehicle returned to normal functionality, but the failure became a regular occurrence. No warning lights were illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the transmission. The contact was informed that the transmission needed to be replaced. After investigating the failure, the contact related the failure to Technical Service Bulletin: 22-2428. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 83,000.

On my way to visit my cousin down south my vehicle wouldnt go in park. A warning came across stating that it was a shift system fault. I went to the Ford dealership in North Carolina. They werent helpful. I went to a nearby auto repair shop alerted me that it was an issue with tge powertrain that Ford covered in vehicles same as my yr make and model. Ford refused to honor it due to the fact that it doesnt fit my vin number even though it is the very same issue presented in the other vehicle with the similar yr make and model. It is unsafe. I have a family. I would not move

The contact owns a 2020 Ford Explorer. The contact stated that while driving at an undisclosed speed, the second-row driver's side seat independently shifted backwards. In addition, the contact stated that the contact's [XXX] child was in a car seat attached to the second-row driver's side seat. No injuries were sustained. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact received notification of NHTSA Campaign Number: 25V393000 (Seats). The contact stated that the vehicle was taken to the dealer in April 2025. The vehicle was inspected, and the contact was informed that the parts were ordered. The contact made multiple calls to the dealer and inquired about the delivery status of the ordered parts. The contact was informed that the parts had not been delivered and were not available. The manufacturer was made aware of the failure but provided no assistance. The contact was informed that dealers were to perform the recall repair. The contact stated that no additional information was provided. The failure mileage was approximately 109,000. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Kept getting a Check Headlamp System See Manual for a couple days then the headlight went out

The component that failed was the CDF Clutch Hub. Very hard shifting when accelerating from a stop and when going up hill. The problem has been confirmed by the Ford dealership. I had no warning prior to this happening. Safety concerns in that I could not accelerate quickly to avoid impending traffic.

The power retractable fabric sun shade / sunroof cover came out of the rails while retracting this while driving, causing the fabric to hang down in my baby's face and cause loss of rear mirror visibility.

The sunshade that covers the sunroof when not in use has separated from the track. I am told (via several forums) this is a very common issue that affects most ford explorers in some cases multiple times even after replacement. When the shade opens, rather than retract as intended it drops down into the cabin of the vehicle obscuring visibility via the rear-view mirror as well as falling on any passengers in the second row of the vehicle. This is a definite safety hazard when driving.

Rear camera does not detect traffic passing or people walking behind the vehicle.Sometimes the screen goes blue. Crash alert goes off any time it wants. Even when parked.

Transmission starting to fail at around 91,000 miles. Diagnosed at dealership. Just out of warranty. Other repair shops say this is a common issue. This should be a recall matter.

The electric sunroof/moonroof shade malfunctioned and pulled off the track, with part of the shade falling into the car compartment and obstructing the driver's view out the rear, including obstructing the rear view mirror. The dealer looked at it and stated that a spring had broken, but that the entire sunroof shade assembly needs to be replaced —a $2100 repair. In my opinion, this is a safety issue due to obstructed driver views, not just a cosmetic or convenience issue.

Passenger headlight, LED low beam has gone out. Daytime running lights, high beam, and turn signal still work. Tried replacing the module and it's the headlamp that is bad.

On [XXX]., in heavy rush‑hour traffic on [XXX] , my vehicle (~75,417 mi) suddenly lost motive power w/o warning at ~55 mph. It became immobile in a live lane, creating a roadblock and rear‑end crash risk. Drivers swerved/honked. Accelerator had no effect; limited/no power‑steering assist; I coasted to an in‑lane stop (no safe shoulder) and activated hazards. Cluster displayed “SHIFT SYS FAULT—Service Required” and wrench icon. Attempts to restart failed; the vehicle remained disabled ~30min until a tow arrived; police responded. After tow, on a slight incline, the vehicle rolled backward when started and the parking brake was released, though the cluster showed Park—clear rollaway concern. Recovery/diagnosis: Towed first to AutoTech Clinic (advised replacement trans). Then to Bill Brown Ford (Livonia, MI): fractured planetary gear and broken park pawl; recommended full transmission replacement (~$8,500). Repair history (pre‑purchase): I’ve owned the car <6 mos (now ~75k). A Ford dealer later informed me the vehicle previously had major work at Taylor Ford of MI: trans‑cooler plumbing cracks between cooler and trans lines at ~34k, and major internal trans repair at ~46k (“burnt clutch A; full reassembly”). None of this appeared on CARFAX or was disclosed by the selling dealer. Costs/downtime: ~$700 towing/diagnostics to date; trans replacement quoted ~$8,500. Mfr/dealer response: Reported to Ford on 10/13/2025, case [XXX]. Initial response: no assistance; pending. The Ford 10R60 has multiple TSBs for trans issues, but neither the dealer nor CSR cited any, and no assistance has been offered. Maintenance/mods: Vehicle stock; maintained per mfr schedule. Safety concern: Sudden loss of propulsion in traffic + inability to move to safety, combined with a Park indication that allows rollback, present significant crash/rollaway hazards. Please investigate and, if warranted, require a recall. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Ford has released a technical service bulletin for this issue , however they are not being held accountable for the issue at hand that I believe poses a safety issue while driving and could cause other drivers to run into the back of your car. The TSB was posted for a part inside the transmission which is a snap ring that comes dislodged from its groove and causes harsh down shifts between gears. This has happened to thousands of owners of these vehicles with a simple internet search. To say a harsh downshift is the issue is putting it mildly. When you are decelerating and the transmission downshifts as it does, It feels as if you slammed on your brakes, however the cars behind you see no brake lights light up to tell them you just slowed down considerably which could cause a pile up accident, especially in rush hour traffic. I feel this is the same type of recall that Ford was made to put out on all the 2011-2014 F150's where the transmission would randomly down shift to first gear on the highway. Ford has major transmission issues that cause safety concerns and I do not feel they are being held accountable on these newer vehicles. Theyve created a TSB on a known issue, yet let people drive around and pose risk of harm to themself or other drivers. Its only a matter of time until the downshift causes a major accident or pile up and people are seriously injured due to Fords negligence. They are aware of the issue and should be held to fix it for the drivers as well as everyone elses safety.