2015 Ford F-150 Complaint Log

Shortly after turning on the rear window defroster the vehicle interior began to fill with a strong electrical burning odor and then within about 30 seconds the back glass shattered with a loud pop that was very startling and distracting. I took photos but plan to have the window replaced as soon as possible since I need it to get to work. This happened while driving at a slow speed but if it had happened at high speed then it could have caused me to swerve and lead to an accident. I called the Ford dealer and they were not aware of this being a problem. However, the retail glass repair shop said that they frequently see this issue with F-150s. The vehicle has not been inspected by manufacturer, police, insurance representatives or others. Aside from the electrical burning smell there were no indications the impending glass shattering. I did some internet searching and found that many ofther F150 owners have had the exact same issue and all report that it occurred when the rear window defroster was activated.

The contact owns a 2015 Ford F-150. The contact received notification of NHTSA Campaign Number: 20V332000 (Service Brakes, Hydraulic) however, the part to do the recall repair was unavailable. The contact stated that after starting the vehicle, the brake pedal was depressed and went to the floorboard. The contact stated that the brake warning light was illuminated. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The failure mileage was approximately 120,000. Parts distribution disconnect.

The contact owns a 2015 Ford F-150. The contact stated while the driving at an undisclosed speed, there was an abnormal sound coming from the rear sliding glass. The contact stated that the rear sliding glass frame had fractured. The fractured frame caused the rear sliding glass to push out from the frame. Additionally, the contact stated that due to the failure, water was entering into the rear of the vehicle. The dealer was made aware of the failure and provided the contact with the cost for the diagnostic test. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The manufacturer was made aware of the failure and a case was filed. The contact was advised to contact the NHTSA Hotline to report the failure. The failure mileage was approximately 50,000.

Brakes failed as per recall. Ford dealers unable to repair for up to 60 days. Ford motor company unwilling to provide loaner/rental vehicle.

When traveling down a steep hill at about 35 mph I shifted from drive to 3rd for engine braking, the truck went into first gear instead of 3rd and the rear wheels temporarily slid/screeched. I did it before without issues but I never did that again as I’m afraid of damaging something.

We are not sure what component or system failed or malfunctioned. The truck is available at this time for inspection, there wasn't much left of the truck after it caught on fire. The passengers in the truck were in danger, because they didn't realize the smoke they were smelling was coming from the truck they were riding in. It was not until one of the passengers said his arm was hot, it was then they realized the truck was on fire. The fire seemed to have started under the seat. I am not sure what caused it. There were no warning lamps or messages prior to this incident. The vehicle has been inspected by the insurance company, in which the truck is a total loss. The sheriff office and Fire Department were on the scene.

PS111 Error Cody: Throttle Body Assembly is malfunctioning. My vehicle lost power steering and went into full shut down mode a dozen times over the course of driving it the latest ~500 miles with the truck shaking at a stop before restarting it and working again. Many times this could have been FATAL collisions as they happened on roads without shoulder lanes. This issue is SUPER scary to have your vehicle randomly shut off on you leaving you minimal time/distance to react and often in the middle of the road with multiple lanes. I've had it at the Ford dealership for 3.5 weeks where they are trying to fix it for $1,100, however, they said Ford currently has 15,000 of the same part on back-order. This issue should be a safety recall immediately, in addition to the shear number of the same part on back-order is clearly an indicator that Ford has an engineering issue and should be held liable to replace the part that frequently defaults at their expense but also to keep the roads safer.

No lights previous to incident. Sudden engine & speed malfunction . Yes, it happened multiple times heading to the ford dealer-2 mi away. We kept the hazard lights on. Sudden loss of power while driving, engine goes into limp mode, down hill assist light and altrack light comes on. Truck restarts but again limps unexpectedly. Took it to dealer -it was the throttle body that had been replaced 3 1/2 years ago by dealer.

The truck shuts off at red lights. This is NOT the feature for gas saving. The engine completely dies. This is extremely dangerous. You are stuck in running traffic until it starts back up. The ford dealer said there are no service bulletins and they've never heard of it. But the F150 forum is full of examples, and Ford is not aware or fixing the issue. This happens several times a week.

Panoramic roof leaks water which can cause water to drain into vehicle. Causing mold to accumulate (black mold) which is hazardous to a person’s health.

the truck has been acting up for several months now. it has been throwing out strange codes when attempting to start {parking brake malfunction, oil light, power train system default, ect} and often times it WILL NOT CRANK unless we hook it up to a battery charger for just a bit of time. The truck has a new battery that was installed by autozone, where it was bought {6 months ago}. Since we were in town, we stopped by autozone to get them to attach the code reader. {power train system and ABS malfunction} while driving, later in the day, the trucks auto start/stop system turns itself on and stops the truck dead in its spot.(danger: we were pulling onto the road {fm 2100} during rush hour traffic, when the trucks system went haywire and stopped us dead in our tracks in the center of both turn lanes and two of the main lanes.) there was no restarting, nor were we able to get the gear to change into neutral in order for us to be able to move it out of the main roadway. when we were finally able to move it, we hooked a fully charged jump box {one rated for up to semi truck sized vehicles} to it to get it started, and it simply would not crank for quite a while. at this time, we took the opportunity to recheck the oil level, which was set at full. After several minutes of begging "the truck" to just start so we could just take her home, it finally cranked up and home is where we took her. the truck has 19771 original miles on it. it was drove off of the show room floor, back in 2015, with 6 miles on it, and has had absolute regular maintenance and has only had one owner.

Swollen Lug Nuts at just under 47,000 miles requiring replacement by Ford with the same faulty Lug Nuts at my expense for $156.00. No recall per Ford. They will need to replaced again at some point. Faulty design !!!

The oil pan is needing to be replaced for the 3rd time in 2 years. I am told this is a very common issue and that ford just redesigned the pan. There is a waiting list and the part is backordered. Also, the cost of the repair is over $3,500 with the new part. The old part the cost to repair was $1,400. Ford has not offered to cover any of it. This is a safety hazard and a huge financial strain on families to get fixed.

While driving with my family the truck gave several error messages and a check engine light. I pulled over immediately because the truck lost power and the stability control started shaking violently. I was able to safely maneuver out of traffic, but I cannot imagine what would have happened if I was on a busy highway instead of a small side street. Apparently this is an issue that has been fairly common with Ford from what I have seen online. The vehicle is at the mechanic now for repairs. He has determined that the Throttle body needs to be replaced.

The contact owns a 2015 Ford F-150. The contact stated that while driving at various speeds, the transmission unexpectedly downshifted. The contact stated that during the failure, the check engine, and service warning lights were illuminated. Additionally, the transmission failed to shift into 2nd and 3rd gear, making it difficult to haul a trailer. The vehicle was taken to the local dealer who diagnosed the vehicle and determined that the transmission lead frame needed to be replaced. The vehicle was not yet repaired. The contact was informed of NHTSA Action Number: PE25002. The contact stated that the vehicle had experienced the failure listed in the recall. The failure mileage was approximately 95,000.

I let my 83 year old mother use my truck due to expected extreme weather in Houston. While making a right hand turn the steering seized and she had to brake hard to avoid hitting a mailbox. Neither the tow truck drivers nor I could budge the wheel, even to allow it to be put on a flatbed or towed backwards without being sideways. Several error codes paged through the dash upon failure but the only other symptoms was that she said it felt like the steering wheel wanted to fight her right before it happened. Diagnosis - Failed EPAS Electric Power Assisted Steering rack. I take issue with a steering assist system being allowed to catastrophically fail with no warning or ability to manually maneuver safely to the side of the road. My mother could have been killed!

Chech engine light keeps coming on. Dealer said it was an evap canister issue, I told them warning had come on prior for check fuel fill cap. (Capless). Said they needed to replace purge cylinoid. So as I'm paying $500 for the repair, I'm told this might not fix the issue. What? Started with small evap leak. And fuel door codes. That only came on at 1/4 tank used. Now it's a large leak that comes on every time I start the engine. And I got the check fuel fill door warning again. I've done every trick listed on forums to clean and lubricate the fuel fill door, it did help for a while but as stated above problem is now much worse. Dealer should know how to fix this issue once and for all. Forums note that this is a common problem with no quick solution.

Front left brake line ruptured suddenly. Defective part in possession and available for inspection if needed. Brake line ruptured at the rubber just below the metal fitting closest to the engine. This instant and unforeseen failure resulted in an immediate loss of vehicle brakes endangering the occupants of the vehicle as well as other nearby motorist. This part has yet to be inspected by any agency. After a complete loss of brakes, a warning message illuminated on the dash displaying “brake fluid level low”.

Due to an occurrence of other vehicles back windows blowing out dealer unplugged part of rear window defroster. Now several years later the defroster across entire back window does not work. Since I am now out of waranty and extended waranty this repair would come out of my pocket. Dealer should have replaced faulty electronics in rear defroster/window at some point, not just unplugged it.

The contact owns a 2015 Ford F-150. The contact stated that while driving approximately 60-70 mph downhill, the vehicle failed to stop. The contact depressed the brake pedal but it became hard and failed to stop the vehicle. The contact was swerving in traffic and came to a sudden halt in a rock pit. The ABS warning indicator light was illuminated. While looking under the hood, he noticed that the supply booster spring clamp was not in the correct location. The contact stated that he sustained injuries to his neck but no medical attention was provided. The vehicle was towed out of the rock pit by a relative. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not notified. The failure mileage was approximately 2,280.

I was pulling out into the road, and the Engine cutout, then slowly came back. I did some investigation, and the truck transmission cooler lines had corroded through. Luckily I was not in heavy traffic. There had been no obvious signs of failure. I've owned numerous other vehicles while living in Northeaster NY with no major corrosion failures.

The contact's spouse owns a 2015 Ford F-150. The contact stated that on two occasions when the vehicle was taken to a dealer for an oil change, the mechanic observed an oil leak coming from the oil pan. The mechanic diagnosed the vehicle and determined that the oil pan was made of plastic and during expansion, the seal failed perform properly. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 180,000. The contact is asking if this becomes a recall will the manufacturer issue a refund?

The plastic oil pan is leaking and have to replace the oil pan every time there is a leak. This is the 4th time this oil pan has leaked and now I cannot order an oil pan as it is out of stock. This is an issue for the past few years and needs to be fixed as I do not have $1000+ to fix it every time this happens.

The O ring on the transmission cooler lines failed causing a loss of transmission fluid. This was hollered by a failure of the Lead Frame. There was a recall issued for the 2009 - 2014 model years for this problem. It affects the 6R80 transmission and the 2015 model year has the same transmission

accelator stuck to the floor a couple of times when gassing it to pass other cars on the roads. The pedal would actually will stay pressed down even when my foot is off the pedal, it will speed the truck up even when pressing down hard on the brakes. when i got it to stop and cut the truck off while in park and turning the key the rpms were going absouletely nuts. looking to see if this is a common occurance. thanks in advance!

The exhaust manifold on the drivers side has sheared a bolt on the back of the manifold, and has warped. This is more noticeable when the engine is cold, but is also noticeable after the engine has been off for 10-15 minutes. On acceleration, there is a chirping noise that will go away when the metals have expanded and "sealed" the leak. When cold, exhaust fumes can be smelled in the cabin of the vehicle. This issue appears to be common among the truck variant of the 3.5L EcoBoost V6 engine (11-16 F150, 15-17 Expedition/Navigator, 15+ Transit). There are numerous posts online from many different forums about this exact issue. Ford has even redesigned the manifold to include an additional stud hole, but there is no TSB or FSA from them to replace this on affected vehicles (BL3Z-9430-D, DL3Z-9431-D) This issue was determined through my own inspection of the vehicle. I can bring the vehicle into a shop for an official diagnosis if necessary. There are no warning lights or messages on my vehicle. This initially started around April 5th.

Hitch receiver cracked along input joints. Occurred most proximal portion between the chain connection openings.

While driving there is a hard "clunk" sound then blind spot system, cross traffic system fault and see manual alert comes ON. Truck loses power and shifts out of D (Acts as if in neutral). Has happened about 7 or 8 times now. Very scary situation and can be tragic if this situation happens at high speed. I have done some research and I know there have been recalls for transmission lead frames on older model F-150's. Sounds and feels to be the exact same situation for my 2015 F-150.

The contact owns a 2015 Ford F-150. The contact stated that while driving at an undisclosed speed, he heard an abnormal sound coming from the vehicle. No warning lights were illuminated. The vehicle was taken to the dealer where it was diagnosed that the rear driver’s and passenger’s side wheel bearings failed and needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and the contact was informed that the VIN was not included in a recall. The failure mileage was approximately 70,000. The contact stated that after taking the vehicle in for repairs, it was found that it was the front differential bearings that was the problem.

I am not sure this is the place for this, but here goes.. my truck dropped my phone connection I tried to reload it, I deleted it and tried to re-install it. The truck told me it was looking for "BT". I called to Sync and they walked me thru a few things and said I need an upgrade, I have a 5.8 and I need a 5.11 program. My radio is a basic radio, no navigation nothing special. So I took it to the dealer and they tell me I need a APIM and the price is off the charts. I am not sure if this all is connected, but I also have problems with the radio controls on the steering wheel on an intermitten basis. I apologize if this is not the place for this complaint but I had to start some place, please advise where I might go from here. I don't feel an 8 yr old truck should be having issues like this already.

The contact owns a 2015 Ford F-150. The contact stated that after starting the vehicle, the steering wheel seized, with an unknown warning light illuminated. The vehicle was towed to the dealer where the steering gear was replaced. The contact stated that Part Number: GL3Z3504C was replaced. The manufacturer was made aware of the failure. The failure mileage was approximately 139,318.

Vehicle shifts into 6 gear on takeoff causing vehicle not to accelerate and causing vehicle to creep when I needed acceleration almost causing accident with oncoming traffic. While driving 60 miles an hour the vehicle shifts down to 2 gear. I dropped the vehicle off at the ford dealer, They diagnosed it to be the connected molded lead frame input shaft speed sensor these are not readily available with no estimate when they will receive this part. I did a search and found that there was a recall on this up to 2013. this part almost got me killed and now they can't even tell me when this will be available my vehicle has been at the dealer for almost 3 weeks waiting for this part. they are telling when they receive this part it will cost approx. $900.00 for the repair I feel this should be included in this safety recall this is a very dangerous defect that almost took my life.

Trailer disconnect error. Trailer wire fault error. Resulted in near accident causing trailer brakes to engage randomly at highway speeds.

While the vehicle was running, it spontaneous entered "limp mode". The wrench light came on the instrument cluster and warned that the blind spot and rear collision systems were offline. The gear selector indicator also disappeared. After the vehicle was shut off, it would not restart for numerous attempts. When it did, it was being driven to the dealership when the same series of events occurred at a red light. Afterwards, the truck struggles to accelerate. The dealership has diagnosed a lead frame failure, which was a recall on the previous generation F150s. Based off discussions online, it seems that this is common.

The contact owns a 2015 Ford F-150. The contact stated while driving at low speeds and attempting to park the vehicle, the vehicle inadvertently went into reverse, then accelerated forward. The vehicle failed to stop and jumped the curb and abruptly stopped. There was an abnormal clacking noise detected. There were no warning lights illuminated. The vehicle was restarted and drove as designed. The contact called the local dealer who informed him to schedule an appointment. The vehicle was not diagnosed or repaired. The manufacturer was contacted but no assistance was provided. The failure mileage was approximately 153,000.

The contact owns a 2015 Ford F-150. The contact stated that while the vehicle was idling in the McDonald’s drive-thru pickup line, the vehicle suddenly experienced unintended acceleration and drove over the curb causing the driver to lose control of the vehicle and almost crashed into a wall. The cause of the failure was not yet determined. The manufacturer and local dealer were not notified of the failure. The failure mileage was 133,751.

The exhaust manifolds keep failing on the truck because of a poor design that Ford is aware of with TSB and updated parts it cost $2200 the first time to repair now I am looking at replacing the same exhaust manifold when the manifold fails it let’s exhaust fumes and gases into the cabin of the truck

My vehicle is a 4X4 Off Road F-150 crew cab. The concern is the vehicle had developed an oil leak due to the plastic oil pan developing a Crack init. Ford has issued to their dealer network a service letter describing the issue and fix. But the cost to repair this falls upon the owner to retrofit a metal oil pan. Cost for repair is approximately $1400.00. Ford put a plastic oil pan on an off road vehicle that should have never been done.

The contact owns a 2015 Ford F-150. The contact stated that while her husband was approaching the vehicle, there was a fluid leak underneath the vehicle. The check engine warning light was illuminated. The vehicle was taken to a local dealer, where it was diagnosed that the oil pan and engine needed to be replaced. The vehicle remained at the dealer awaiting the repair. The manufacturer was made aware of the failure and advised the contact to file a complaint with the NHTSA Hotline. The failure mileage was 56,288.

The contact owns a 2015 Ford F-150. The contact stated that while driving 70 MPH, the upper frame used to hold the rear power slider rear window privacy glass into place detached, and the glass fell forward. There were no injuries sustained. The manufacturer was notified of the failure and referred the contact to the dealer for assistance. The dealer was notified of the failure and referred the contact to a glass repair technician for the repair. The vehicle was not diagnosed nor repaired. The failure mileage was approximately 43,500. The contact stated that the vehicle was taken to two dealers and they never heard of the issue before. A technician from a glass company identified the issue and was familiar with the glass defect with Ford vehicles.

Went to get an oil change and was told about a leak, this is the third leak and the oil pan is back ordered. This needs to be rectified asap. The last two times over $1,000 cost to the dealer to replace oil pan.

My 2015 Ford F150 has 108K miles. While driving on 2/21/23, the engine started missing, several engine warning light began illuminating. I was able to pull to the shoulder and stop the engine which was missing badly. After allowing the engine to completely stop and turning the ignition off, I allowed it to settle for a moment, then I restarted the engine. I placed it in gear and attempted to drive again, but the same missing and instrument cluster faults recurred. At this point, I had it towed to Loveland Ford, in Loveland Colorado. After evaluation, I was notified the Throttle Body had failed which also caused the instrument cluster faults. Upon reading about the Throttle Body, one of the articles indicated this has been and issue for Ford F150 years 2014 -2016 produced in Dearborn and Kansas, but that Ford had voluntarily repaired vehicles with issues via extended warranty when reported. My vehicle falls in the date range and was produced in Dearborn. This is a very dangerous condition and had this occurred on a busy highway, would be a danger to me as well as other vehicles.

The brakes failed while I was driving down the road. The brake pedal went all the way to the floor. I had to use the emergency brake to get to a safe location. I see many F150 owners have reported a similar problem, and there have been recalls for model years just before and after mine. Why wasn't the 2015 also recalled? It seems to be experiencing the same issue.

My airbags deployed while my truck was parked overnight. No known cause, no collision. Also when I put the keys in the truck all my dash lights were on no power steering. The truck is currently sitting at the dealership.

The contact owns a 2014 Ford F-150. The contact stated while driving approximately 30-35 MPH, the vehicle downshifted and the RPM’s increased without the vehicle accelerating. The contact then stated that the transmission inadvertently downshifted to 5th gear. The powertrain malfunction warning light illuminated. The vehicle was taken to an independent mechanic where it was diagnosed and produced DTC codes: P061A, P0720, P0722. The vehicle was not repaired. The manufacturer was notified of the failure and the contact was transferred to the NHTSA Hotline and provided a case number. The failure mileage was approximately 127,500.

Exhaust manifolds warped - Very common and expensive failure. Only 8 bolts on original manifold. When the manifolds heat and cool over time due to the turbos, they warp and break the bolts requiring extraction and replacement. Ford realized their design flaw and when the manifold inevitably warps, the replacement manifolds are now made with 9 bolts. Other aftermarket manifolds are made with 11 bolts.

The contact owns a 2015 Ford F-150. The contact stated that while receiving routine tire rotation services, the contact was informed that the lug nuts had seized. The lug nuts were replaced, but the failure recurred. The vehicle was taken back to the local dealer, who informed the contact that the lug nuts had seized again. The lug nuts were replaced. The dealer informed the contact about using aftermarket lug nuts. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was approximately 54,000.

The exhaust manifold warps under excessive heat due to the proximity of the turbochargers to the manifold in the 3.5L EcoBoost engine, causing the manifold to separate from the engine and will frequently break studs (most notably the rear stud) causing exhaust leaks, power loss, emissions problems, and can lead to mixture problems which will cause further damage to the engine if not addressed immediately. This could also lead to engine failure and crashes or fires.

1-the Brake System Light has come on and brakes are extremely hard to press and use. I was having issues with the brake pedal slowly going to the floor while sitting at a stop. Today they will not go down at all and brakes are very difficult to press. very dangerous to drive and a safety issue. I see that my VIN does not show a recall for it, but there is recall #20S31 that relates. 2-The engine has an exhaust leak while driving and it smells as though the exhaust is getting into the cab of the truck. I was told the manifold is bent because of a design flaw in the manifold missing a bolt. been making this noise since the truck was rear-ended by semi truck.

Panoramic sun roof sticks or wont open. I went to open it and heard a crack. It looked like the arm cracked. I taped it up because of the rain and now I am trying to fix it myself before the rain starts again. It has had many issues since I bought the vehicle brand new in 2015. I have never asked anyone to look at it because every experience I have had with this truck at the dealership has been very bad. The sunroof has been broken for about 9 months now. I found an online ford forum as I was searching on how to repair this and found out there are many more of us with the same issue. That is how I learned about this website. I never knew I could report an issue, and there have been many with this truck.