There are 14 owner-reported body & structure complaints for the 1997 Ford F-250in NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
CRACKS IN THE OUTER SHEET METAL OF BOTH RIGHT AND LEFT FRONT DOORS.*JB
THE OUTSIDE OF THE DRIVER AND PASSENGER SIDE DOORS HAVE A HORIZONTAL STRESS CRACK IN THE METAL. THIS IS NEAR THE AREA OF WHERE THE RUBBER WINDOW MOLDING MEETS. *NLM
DRIVERS SIDE OUTER DOOR HAS A HORIZONTAL "STRESS CRACK" IN THE SHEET METAL. IF LOOKING AT DOOR THE CRACK IS LOCATED TO THE RIGHT OF WHERE THE TWO RUBBER WINDOW MOLDINGS JOIN.*AK
THERE ARE CRACKS FORMING ON THE REAR PILLAR OF BOTH DOORS OUT FROM THE WEATHER STRIPPING AND ONTO THE FLAT SURFACES OF THE DOORS. *AK
DRIVER'S DOOR HAS A CRACK RIGHT BELOW WINDOW, VERTICAL ABOUT 1/2 INCH LONG. *AK
REAR SLIDING WINDOW LEAKS WHEN RAINING OR WASHING VEHICLE.*JB
STRUCTURE OF THE BODY HAD A CRACK. CRACK IS STARTED AT THE WINDOW OPENING, AND WAS WORKING ITS WAY REARWARD. ALSO, NOTICED WHEN WASHING VEHICLE PAINT WAS CHIPPING BECAUSE THE CRACK BEHIND THE WINDOW ON THE DRIVER'S SIDE DOOR POST WAS GETTING BIGGER. *AK
MY VEHICLE EXHIBITS CRACKS IN THE DOOR SHEET METAL AT THE LOWER REAR OF THE BELT MOLDING ON BOTH THE PASSENGER AND DRIVER'S SIDES. THESE CRACKS ARE RUSTING AND IN TIME WILL COMPROMISE THE INTEGRITY OF THE DOORS AND THEREBY THE SAFETY OF THE PASSENGER COMPARTMENT.*AK
LEFT FRONT CROSSMEMBER DEVELOPED A CRACK NEAR THE STEERING BOX CAR HAD CLONK IN FRONT END DEALER INSPECTED AND FOUND CRACK - TOLD BY FORD DEALER THAT THE PROCEDURE WAS TO WELD THE CROSSMEMBER BACK IN PLACE AND THEY WOULD WARRANTY IT FOR 12 MTHS/12000 MILES (ONLY). VEHICLE IS STILL UNDER FACTORY WARRANTY (BUMPER TO BUMPER) 36000 MILES. FORD MOTOR COMPANY TOLD US TO FOLLOW DEALER'S ADVICE..WORK DONE WAS SHODDY...AND TO MY KNOWLEDGE WELDING WEAKENS THE FRAME...WELDER ALSO MADE BURN MARKS IN CROSS MEMBER THUS WEAKENING METAL MORE. FRAME SHOULD LAST THE LIFE OF THE VEHICLE AND NOT CRACK ALREADY..OR BE WARRANTIED FOR 12 MONTHS...NEED ADVICE...FEEL VEHICLE IS UNSAFE...HAVE TAKEN PICTURES OF HORRID WELDING JOB. *AK
WHILE DRIVING 35 MPH THE A FRAME BROKE, AND THE VEHICLE HAD NO STEERING. *AK
THE SHEET METAL ON THE DOOR IS CRACKING ON THE EDGE AT THE WINDOW. IT IS CRACKED IN 3 PLACES.*AK
CRACK IN DRIVERS DOOR FRAME NEAR THE LOWER RIGHT CORNER AROUND THE WINDOW. *AK
UNABLE TO GET RECALL WORK PERFORMED ON THE REAR CRADLE BOLTS DUE TO DEALER PROBLEM.
DOOR MECHANISM INSIDE VEHICLE MALFUNCTIONS UPON OPENING THE DOOR. PLEASE PROVIDE FURTHER INFORMATION, AND IDENTIFICATION NUMBER.*AK
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on May 4, 2026