2005 Ford Freestar Engine Problems

TL* THE CONTACT OWNS A 2005 FORD FREESTAR. WHILE DRIVING 50 MPH, THE VEHICLE DECELERATED AND LOST POWER. THE CONTACT SAFELY PULLED THE VEHICLE OVER TO THE SHOULDER. THE VEHICLE FAILED TO RESTART. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TOWED BACK TO THE CONTACT'S HOME. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS CONTACTED AND NO ASSISTANCE WAS PROVIDED. THE FAILURE MILEAGE WAS 161,000.

TL* THE CONTACT OWNS A 2005 FORD FREESTAR. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED. THE VEHICLE WAS SERVICED AT SAM LEMAN FORD (1508 MORRISSEY DR, BLOOMINGTON, IL 61701, 309-938-4596) WHERE IT WAS DIAGNOSED THAT THE AIR COMPRESSOR FAILED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 83,000. *JS

TORT CONVERTER FAILING, I WAS DRIVING FROM VA TO NC AND MY CAR STALLED IN M DOLE OF INTERSTATE , AND I READ THAT THERE WAS A RECALL, I WAS NEEDING TO KNOW IF MY VEHICLE IS COVERED UNDER THIS ISSUE? PLEASE CALL [XXX]. INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

WHEN IT'S RAINING OR WET SNOW OUTSIDE THE VAN STARTS TO CHUG. THIS CAUSES THE VEHICLE TO HAVE LOSS OF POWER AND IT BECOMES JERKY. THE ENGINE LIGHT STARTS TO FLASH. IT ONLY DOES THIS WHEN IT'S WET OUTSIDE- IT HAPPENS ON THE FREEWAY, DIRT ROADS, PAVED IN TOWN ROADS.... I'M SURE IT IS THE ELECTRICAL BOX UNDER THE HOOD GETTING WET FROM A MANUFACTURE OVERLOOK- I'VE READ THIS WAS AN ISSUE AND BECAUSE IT HASN'T CAUSED A DEATH IT'S NOT SOMETHING FORD HAS TO FIX? I HAVE CHILDREN AND I WILL NOT ALLOW MY FAMILY TO BE A LOSS BECAUSE OF A MANUFACTURE ISSUE. FORD SHOULD BE PAYING FOR THE FIX.

TL* THE CONTACT OWNS A 2005 FORD FREESTAR. WHILE THE VEHICLE WAS STATIONARY, THE ENGINE CAUGHT FIRE WITHOUT WARNING. A POLICE REPORT WAS FILED. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. THERE WERE NO INJURIES SUSTAINED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FIRE. THE FAILURE MILEAGE WAS 122,000.

BECAUSE OF A RECALL LETTER WE TOOK IT IN TO UPTOWN FORD FOR THE TORQUE CONVERTER REPLACEMENT ON 09/05/2014. THE REPAIRS WERE COMPLETED. ON 06/29/2015 WHILE DRIVING ON A HIGHWAY IN PEWAUKEE, WITH OUR FOUR SMALL CHILDREN IN THE BACK, THE VAN LOST FORWARD AND REVERSE POWER AND COULD HAVE EASILY, BUT FORTUNATELY DID NOT, RESULTED IN A CRASH; THE ENGINE CONTINUED TO RUN, STEERING AND BRAKING WERE UNAFFECTED AND THE ELECTRICAL SYSTEM REMAINED FUNCTIONAL. I WAS ABLE TO HAVE TO VAN TOWED RIGHT AWAY TO OUR LOCAL MECHANICS SHOP THAT DAY (6/29/15). THE FOLLOWING DAY (06/30/2015) I CALLED UPTOWN TO SEE IF THEY COULD TAKE A LOOK AT IT BECAUSE THAT WAS WHERE TO RECALL REPLACEMENT WAS PERFORMED. FRED IN THE REPAIRS DEPARTMENT SAID HE COULDN'T LOOK AT IT UNTIL JULY 8TH AND THEN THE REPAIR WOULD TAKE UP TO A WEEK TO COMPLETE IF IT WAS THE TRANSMISSION/TORQUE CONVERTER. THEY HAD RENTAL CARS FOR $13-35/DAY, BUT DID NOT HAVE ANY VANS OR SOMETHING THAT WOULD ACCOMMODATE OUR WHOLE FAMILY (4 CAR SEATS). I CALLED THE # FOR FORD FROM THE RECALL LETTER TO GET SOME GUIDANCE R.E. THIS PROBLEM. I SPOKE TO JACKIE. SHE SAID THAT IF IT WAS AN ISSUE WITH THE TORQUE CONVERTER IT WOULD ONLY BE COVERED IF THE VAN WAS WITHIN 12 MONTHS OF THE RECALL REPLACEMENT OR WITHIN 12,000 MILES. IT WAS WITHIN 12 MONTHS, BUT WAS ABOUT 200 MILES PAST THE 12,000 MILE MARK. IT WAS REPAIRED AT 87,670 MILES AND THE ODOMETER AT THE TIME OF BREAK-DOWN WAS AT 99,800+, MAKING IT OUTSIDE OF THE "WARRANTY" PERIOD. SO, I MOVED FORWARD WITH THE REPAIRS AT OUR MECHANICS AUTOMOTIVE. THE TOTAL COST FOR THE TRANSMISSION REPLACEMENT WAS $2,259.84. AFTERWARDS I WAS INFORMED THAT RECALLS CANNOT HAVE A LIMITED WARRANTY SUCH AS THE ONE THAT WAS DESCRIBED TO ME BY THE CSR (JACKIE) AT FORD ON 06/30/2015. THIS IS A PROBLEM THAT PUT MY FAMILY INTO HARMS WAY AND A REPAIR OF THAT PROBLEM THAT SHOULD HAVE BEEN COVERED BY FORD/UPTOWN.

TL* THE CONTACT OWNS A 2005 FORD FREESTAR. THE CONTACT STATED THAT WHILE DRIVING AT HIGHWAY RATE OF SPEED, THE ENGINE BACK FIRED AND DRASTICALLY REDUCED SPEED CAUSING THE CONTACT TO HAVE TO DRIVE LESS THAN 30 MPH. THE VEHICLE WAS TOWED TO THE DEALER WHERE IT WAS AWAITING A DIAGNOSIS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 110,834. PARTS DISTRIBUTION DISCONNECT. UPDATED 03/11/16*LJ *TR

ENGINE SEIZED DUE TO DEFECTIVE INTAKE MANIFOLD GASKET USED BY FORD MOTOR WHEN VEHICLE WAS ASSEMBLED. THIS CAUSES ANTIFREEZE TO ENTER OIL PAN WITHOUT WARNING AND CONTAMINATION OF ENGINE OIL. TECHNICIAN AFFIRMS THE ENGINE BEARINGS ARE DESTROYED AND VAN REQUIRES REPLACEMENT ENGINE. *TR

REPLACED THE CONVERTER THROUGH FORD RECALL. I WAS SO IMPRESSED WITH THE WAY THIS VEHICLE DROVE AND HOW COMFORTABLE IT WAS I SOUGHT TO PURCHASE ANOTHER. HOWEVER, IN MY SEARCH THESE VEHICLES ARE BEING SOLD AT PRIVATE DEALERS MAY OR MAY NOT KNOW ABOUT THIS RECALL. THEY ARE CONSIDERED "INCOMPLETE" RUNNING THE VIN THROUGH NHTSA SAFECAR.COM WHICH MEANS ALL BUYERS ARE BEING SOLD A DEFECTIVE VEHICLE WITH THIS SAFETY RECALL WAITING TO CATCH UP TO THEM IF IT EVER DOES??? WHY, WHY WHY IS THIS NOT MANDATORY TO RECALL AND REPAIR RATHER THEN ALLOW THE POOR UNSUSPECTED BUYER TO LATER HAVE TO PAY BECAUSE THEY NEVER KNEW. WHY IS THERE NOT A DISCLOSURE CLAUSE LIKE IN REAL ESTATE THAT IF YOU FAILED TO INFORM THE BUYER YOUR RESPONSIBLE TO PAY FOR IT!!! COMMON SENSE IS ALL ANYONE WANTS EVEN FROM THE GOVT. *TR

TL* THE CONTACT OWNS A 2005 FORD FREESTAR. WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE RESTARTED, BUT THE FAILURE RECURRED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE AIR FLOW WAS FAULTY. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 148,000.

WHILE DRIVING AT NORMAL SPEED THE ENGINE SHUTS OFF. THIS HAS HAPPENED FIVE TIMES IN THE LAST WEEK. WHEN THE ENGINE SHUTS OFF THERE IS NO POWER STEERING, BRAKES, OR CONTROL OF THE VEHICLE. THE FIRST TIME IT HAPPENED, I WAS DRIVING MY FAMILY DOWN THE ROAD AT 60 MPH WHEN THE MOTOR JUST DIED. I WAS ABLE TO PULL THE VAN OFF THE SIDE OF THE ROAD AND STOP. I RESTARTED THE MOTOR AND IT RAN FINE. WHEN I GOT HOME I PUT THE VAN IN NEUTRAL, AND REVVED THE ENGINE. IT SHUT OFF AGAIN. MY WIFE WAS DRIVING AND IT HAPPENED TO HER WITH THE CHILDREN WITH HER. SHE SAID SHE COULD NOT STEER THE VAN WHEN IT DIED. IT SCARED HER VERY BADLY. THERE IS NO CHECK ENGINE LIGHT, THEREFORE THERE IS NO CODE TO TELL ME WHAT IS WRONG. THE MOTOR JUST SHUTS DOWN WITHOUT WARNING. IF THIS HAPPENED AT THE WRONG TIME IT WILL RESULT IN A VERY BAD TRAFFIC ACCIDENT. I HAVE RESEARCH THIS PROBLEM ONLINE, AND HAVE FOUND SEVERAL FORD FREESTAR VANS HAVING THE SAME PROBLEM. SO THIS IS NOT AN ISOLATED INCIDENT. *TR

AFTER STARTING VEHICLE NORMALLY, I PUT IT IN DRIVE, BUT THE VEHICLE WOULD NOT MOVE FORWARD. IT WOULD GO IN REVERSE. MECHANIC: TORQUE CONVERTER, CAMSHAFT SYNCHRONIZER, OIL FILTER. 2ND INCIDENT SAME AS 1ST. MECHANIC: OIL PRESSURE SWITCH, ENGINE BRAIN BOX (PROGRAMMED AT FORD DEALERSHIP). 3RD INCIDENT SAME. MECHANIC: REPLACED ALTERNATOR. 4TH INCIDENT SAME. MECHANIC CURRENTLY HAS IT. COMPUTER IS TELLING HIM IT'S THE WIRING HARNESS. *TR

THE ENGINE REPEATEDLY SPUTTERED AND STALLED ON MY WAY HOME DURING A BAD RAIN. IT RUNS WITH NO PROBLEMS DURING DRY WEATHER, LEADING ME TO BELIEVE THERE IS A LEAK CAUSING AN ISSUE. *TR

DRIVING AT APPROXIMATELY 35MPH THE VEHICLE STALLED OUT AND LOST ALL POWER (ENGINE RUNNING SMOOTH BEFORE THIS). FORTUNATELY WAS ABLE TO SAFELY COAST TO SIDE OF ROAD. AFTER SHORT WHILE ABLE TO RESTART VAN AND DRIVE SHORT DISTANCE. STALL REPEATED AND HAD TO COAST TO SIDE OF ROAD AGAIN. AGAIN ABLE TO RESTART AND GET HOME (LESS THAN A MILE). HAD HEAVY RAIN DAY BEFORE, RESEARCH HAS REVEALED THIS TO BE A VERY COMMON PROBLEM WITH THIS VEHICLE AND IS MOST LIKELY WATER LEAK ONTO PMC. THIS IS A SAFETY HAZARD THAT NEEDS TO BE ADDRESSED, THIS COULD HAVE HAPPENED WHILE TOWING CAMPER IN TWO WEEKS WITH FAMILY ON HIGHWAY. *TR

TL*THE CONTACT OWNS A 2005 FORD FREESTAR. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 25 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE COWL NEEDED TO BE SEALED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURE RECURRED TWO ADDITIONAL TIMES. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 59,000.

ENGINE, INTERNAL CATALYTIC CONVERTER FAILURE. ON FORD EXTENDED WARRANTY TO 10 YEARS, OR 112,00 MILES; THE REPAIR IS NOT COVERED WITHIN THE WARRANTY . . QUOTED COST TO REPAIR WILL BE $3,300.00, WHEN COMPLETED BY [XXX]-HILLTOP-FORD IN RICHMOND, CALIFORNIA. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

TL* THE CONTACT OWNS A 2005 FORD FREESTAR. THE CONTACT STATED THAT WHILE DRIVING 10 MPH, THE VEHICLE STALLED AND ALL OF THE WARNING LAMPS ILLUMINATED. THE CONTACT MENTIONED THAT THE FAILURE OCCURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN WAS UNABLE TO DIAGNOSE THE FAILURE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 70,102 AND THE CURRENT MILEAGE WAS 70,373. UPDATED 03/15/13*LJ UPDATED 04/23/2013 *JS

WAS DRIVING HOME FROM STORE (ABOUT 20 MILES) WHEN ENGINE CUT OFF WHILE DRIVING AT ABOUT 45 MPH, PULLED OVER AND WAS ABLE TO GET IT STARTED AGAIN. A LITTLE FURTHER DOWN THE ROAD IT CUT OFF AGAIN BUT THIS TIME THE ENGINE JUST REVVED BY ITSELF THEN WENT BACK TO NORMAL WITHOUT COMPLETELY CUTTING OFF. ABOUT 3 MILES FROM HOME IT CUT OFF AGAIN WHILE DRIVING AT ABOUT 40-45 MPH AND I COASTED TO THE SIDE OF THE ROAD AND THEN STARTED IT AGAIN. DECIDED TO TAKE IT TO THE DEALER SINCE IT NEEDED THE TORQUE CONVERTER REPLACED DUE TO RECALL. DROVE IT ANOTHER 20 MILES WITH NO PROBLEMS AND LEFT THE VAN WITH MY SON TO TAKE TO THE DEALER. VAN CUT OUT ON MY SON SEVERAL TIMES WITHIN THE 2 MILES TO THE DEALER. ALSO CUT OFF ON THE MECHANIC AT THE DEALER. DEALER REPLACED TORQUE CONVERTER, OVERDRIVE TRANSMISSION SHAFT SENSOR, AND REPLACED THE PLUGS AND WIRES TO THE TUNE OF OVER $800.00 NOT INCLUDING THE TORQUE CONVERTER WHICH WAS REPLACED AT NO CHARGE DUE TO THE RECALL. DROVE OVER THE NEXT WEEK FOR A TOTAL OF LESS THAN 200 MILES. THEN TODAY THE ENGINE CUT OFF ON ME AGAIN EXACTLY LIKE BEFORE AND I ONCE AGAIN HAD TO COAST OVER TO THE SIDE OF THE ROAD AND RESTART IT. THIS IS VERY SCARY WHEN IT HAPPENS AND COULD CAUSE A VERY SERIOUS ACCIDENT. LUCKILY WHEN IT HAS HAPPENED TO ME IT HAS NOT BEEN ON A BUSY HIGHWAY. SO I HAVE PAID OVER $800 TO THE LOCAL FORD DEALER AND STILL HAVE THE PROBLEM. IT SCARES ME TO DEATH TO DRIVE THIS CAR NOW AND IT IS OUR SOLE VEHICLE AS MY HUSBAND IS DISABLED AND DOESN'T DRIVE. WE ARE IN NO POSITION TO BUY ANOTHER VEHICLE NOW, WE LIVE 20 MILES FROM TOWN AND NOW THIS CAR IS UNSAFE TO DRIVE. *TR

IN FEBRUARY 2012 I WENT TO FOR CHECK ENGINE LET THEY SAID IT WAS ERG VALUE. I FIX. THEN IN APRIL 14TH I WAS DRIVING DOWN FREEWAY AND MY VAN LOST ACCELERATION POWER I PUT HAZARDS ON AND MANAGE TO GET TO OTHER SIDE OF FREEWAY. MY CAR WOULD START BUT WOULD NOT GO IN FORWARD OR REVERSE. I HAD TO THEN GET TOWED SINCE WAS THEY WEEKEND AND I WAS THE MIDDLE OF NO WHERE I TOWED TO HOME. ALSO, THE WEEKEND NO FORD DEALERS/ SERVICE CENTERS ARE OPEN. *TR

I JUST RECEIVED A SAFETY RECALL NOTICE 11S25 / NHTSA RECALL 12V-006 EVERYTIME I DRIVE MY VAN IT DOES NOT SEEM TO WANT TO ACCELERATE OR MAINTAIN SPEED. I HAVE TAKEN IT TO THE MECHANIC AND I WAS TOLD THAT I NEEDED TO HAVE A NEW EGR VALVE PUT ON, SO I DID. THAT DID NOT FIX THE PROBLEM AND I WAS TOLD NEW SPARK PLUGS AND WIRES SO I HAD THEM REPLACE, THAT DID NOT FIX THE PROBLEM. THEN I WAS TOLD THAT I MAY NEED A NEW FUEL FILTER, SO I HAD IT REPLACED AND ONCE AGAIN THAT DID NOT SOLVE THE PROBLEM. THIS IS THE ONLY VEHICLE I HAVE AND I AM A SINGLE MOM TO TWO YOUNG CHILDREN. I AM WORRIED THAT WHILE I AM DRIVING I WILL LOSE ALL POWER AND WILL BE HIT BY ANOTHER VEHICLE. MY VAN NEVER WANTS TO GO OVER 40 MPH AND ONCE IT DOES REACH THAT SPEED IT WILL NOT MAINTAIN AND SOMETIMES MAKES AN ODD NOISE. I PULLED ONTO THE BY-PASS THE OTHER DAY AND MY VAN WOULD NOT ACCELERATE RIGHT AWAY... THANK GOD THAT THE TRUCK BEHIND ME WAS ABLE TO PASS ME ON THE SHOULDER. THERE HAVE BEEN A COUPLE OTHER TIMES WHEN MY VAN WOULD NOT GAIN SPEED AND I WOULD HAVE TO PULL OVER SO THAT THE VEHICLES BEHIND ME COULD PASS. SO IN A NUT SHELL THE PROBLEMS ARE AS LISTED: 1.) VAN WILL NOT ACCELERATE OR MAINTAIN SPEED 2.) WHEN I PRESS ON THE GAS PEDAL THERE IS OFTEN A PINGING / KNOCKING SOUND I JUST WANT TO KNOW WHAT I NEED TO DO TO GET THIS PROBLEM FIXED AND NOT BE OUT ANY MORE MONEY. PLEASE HELP! *TR