1997 Ford Taurus Fuel System Problems

I HAVE TWO ESSENTIALLY IDENTICAL 19'97 FORD AUTOMOBILES; A TAURUS AND A SABLE. ON THE TAURUS I JUST HAD THE GAS TANK REPLACED BECAUSE THE MECHANIC SAID AND SHOWED ME THAT IT WAS LEAKING AT THE SEAMS. I NOT ICE NOW A GASOLINE SMELL COMING FROM THE SABLE.. BASED ON TWO OUT OF TWO VEHICLES, I BELIEVE THAT THERE MIGHT BE A GENERAL PROBLEM WITH FORD GAS TANKS LEAKING. *AK

WHILE DRIVING AT ANY SPEED THE FUEL TANK LEAKED. THE CONSUMER WAS CONCERNED THAT THE VEHICLE WOULD CATCH FIRE. PLEASE PROVIDE ADDITIONAL INFORMATION. *JB

THE VEHICLE'S FUEL PUMP WIRES ARCHED WHICH COULD HAVE CAUSED A FIRE IN THE VEHICLE. PLEASE PROVIDE ADDITIONAL INFORMATION. *NLM FUEL PUMP HAD TO BE REPLACED. *PH

19'97 TAURUS, LIKE MANY OF THE FORD & OTHER PRODUCT LINES, HAVE THE GAS FILLER PIPE ON THE STARBOARD SIDE. WITH THE FUEL DELIVERY SYSTEM ALMOST COMPLETELY GONE TO SELF-SERVE, THIS ?!@#$% ARRANGEMENT GENERATES CONFUSION IN BUSY SERVICE STATIONS LEADING TO A GREAT POTENTIAL FOR FUEL SPILLS AND FIRES. ALL CARS, EVEN IF THEY THINK THE EUROPEAN LOCATION IS "CUTE" SHOULD BE MANDATED TO HAVE FUEL FILL PIPE LOCATION ON THE PORT SIDE OF THE VEHICLE. REDUCE CONFUSION. INCREASE SAFETY. *AK

1997 FORD TAURUS WAGON. OVER THE PAST TWO MONTHS, THE VEHICLE STOPPED DEAD IN TRAFFIC 5 TIMES AT VARIOUS SPEEDS WITH NO ADVANCE WARNING. IT WOULD NOT RESTART. THE FUSE TO THE FUEL PUMP REPEATEDLY BLEW, BUT NO OTHER PROBLEMS WERE EVIDENT EACH TIME THE CAR WAS TOWED TO THE GARAGE. THE ENGINE WOULD RUN ROUGHLY, STALL, AND SURGE, BUT THE PROBLEM WAS INTERMITTENT, AND GRADUALLY BECAME WORSE. THE MECHANIC SUSPECTED A PROBLEM WITH THE FUEL SYSTEM. AN INVESTIGATION REVEALED THAT A WIRE TO THE FUEL PUMP INSIDE THE FUEL TANK HAD ITS INSULATION WORN OFF DOWN TO THE BARE WIRE, AND HAD SHORTED OUT. OTHER WIRES ALSO SHOW SIGNS OF WEAR, BUT ARE NOT YET WORN THROUGH. I HAVE DIGITAL PICTURES OF THE WIRES. THE WIRES WERE DAMAGED DUE TO THE WAY THE FUEL PUMP WAS ASSEMBLED WITHIN THE GAS TANK. THIS IS AN OBVIOUS MANUFACTURING DEFECT AND IS NOT LIMITED TO ONLY OUR CAR. FORD HAS ISSUED 3 TSB'S RELATING TO THIS PROBLEM (98251, 5226, AND 12189) AND I HAVE ALSO FOUND SEVERAL RELATED COMPLAINTS IN THE NHTSA DATABASE (ODI ID 549996, 707889, 713208, 807546, 838030, 853283, 879245, 10018293, AND 8012733). I AM CONCERNED THAT THIS PROBLEM COULD NOT ONLY CAUSE COMPLETE VEHICLE FAILURE (LOSS OF POWER STEERING AND BRAKES) AT ANY SPEED, BUT ALSO THAT THE POSSIBILITY OF A SPARK INSIDE THE GAS TANK IS NOT OUT OF THE QUESTION. THIS WIRING PROBLEM SHOULD BE INVESTIGATED AS A POSSIBLE CAUSE FOR ANY FORD TAURUS FIRES, OR ACCIDENTS INVOLVING LOSS OF POWER. WE ARE CONVINCED THAT THIS IS A MANUFACTURING DEFECT AND THAT THE POSSIBILITY OF MORE RELATED ACCIDENTS INCREASES AS CURRENT VEHICLES AGE. FORD EVIDENTLY IS AWARE OF THIS PROBLEM, OR THEY WOULD NOT HAVE REVISED THE WIRING HARNESS AND GIVEN SPECIAL INSTALLATION INSTRUCTIONS TO THEIR TECHNICIANS. *NLM

WHILE CONSUMER WAS DRIVING THE VEHICLE, IT STALLED IN THE MIDDLE OF TRAFFIC. CONSUMER HAD TAKEN VEHICLE TO THE MECHANIC, AND THEY FOUND THAT THE FUEL PUMPS POSITIVE WIRE WAS CUT ON A SHARP EDGE INSIDE OF FUEL TANK, WHICH LEFT THE WIRE EXPOSED TO THE FUEL TANK, AND CAUSED IT TO SHORT CIRCUIT.*AK CONSUMER ADDS THAT FORD IS AWARE OF THE DEFECT, AND NOW PLACES A PROTECTIVE COVER ON THE WIRES. *SCC

CONSUMER STATES AFTER FILLING UP GAS TANK, CONSUMER NOTICED FUEL POURING OUT OF VEHICLE. TOOK TO DEALER AND THEY STATED THAT THE FUEL FILTER NEEDED REPLACING. PLEASE PROVIDE ANY FURTHER INFORMATION.*JB

WHILE DRIVING 55 MPH VEHICLE BEGAN TO LOSE POWER. SHORTLY AFTERWARDS, VEHICLE COMPLETELY SHUTDOWN. PROBLEM OCCURRED DUE TO THE FUEL PUMP. PLEASE GIVE ANY FURTHER DETAILS.*AK

WHILE DRIVING ABOUT 55 MPH VEHICLE SUDDENLY STALLED WITHOUT A PRIOR WARNING, AND HAD TO BE TOWED TO SERVICE SHOP WHERE THEY FIND OUT THAT A FUSE WAS BLOWN IN FUEL PUMP. *AK

HEATER CORE AND EXPANSION TANK CRACK AND LEAKS CAUSING STEAM AND ANTI-FREEZE SMELL TO ENTER CAR CAUSING POOR VISIBILTY AND ALSO NAUSEA FROM SMELL OF ANTI-FREEZE. *AK

THE CLIP THAT HOLDS THE FUEL LINE BROKE RESULTING A A FIRE UNDER THE HOOD. NLM

FTER A HEAVY RAIN AND IF CAR GOES THROUGH A PUDDLE OF WATER THE ENGINE WILL STALL. CONSUMER SAYS ENGINE WILL START BACK UP AGAIN. TOOK TO DEALER, AND THEY SAID CONSUMER NEEDED A REVISED AIR CLEANER. *AK

THE POOR DESIGN IN FUEL SYSTEM RESULTED IN FUEL PUMP WIRES RUBBING AGAINST THE FUEL FEED LINE AND SHORTING. YH

THIS VEHICLE QUIT ON THE HIGHWAY AND WAS TOWED BACK TO OUR SHOP. THE FUEL PUMP FUSE HAD BLOWN. THE WIRES TO THE FUEL PUMP INSIDE THE FUEL TANK HAD BEEN RUBBING AGAINST A HOSE CLAMP AND HAD SHORTED TOGETHER. FORD DOES HAVE A TSB CONCERNING THIS PROBLEM. THE NUMBER IS 98-25-1. IT CONCERNS ME THAT THE WIRES ARE SHORTING OUT IN THE HIGHLY FLAMMABLE ENVIRONMENT OF THE INSIDE OF A TANK FULL OF FUEL AND VAPOR. I CANNOT BELIEVE THIS IS ONLY COVERED BY A TSB AND NOT A RECALL.

VEHICLE WAS REAR ENDED WHILE AT A COMPLETE STOP. FUEL VEHICLE CRASH, CUT OFF SYSTEM FAILED. CAR KEPT RUNNING. DEALER CONTACTED, AND IS AWARE OF THE PROBLEM. CANNOT REMEDY THE PROBLEM.*AK.ET.

NOISE IN FUEL SYSTEM TOOK TO DEALER TWICE NO SOLUTION. SOUND LIKE GURGLE. *AK

FUEL SPITTING OUT OF FILLER NECK, AND FUEL GAUGE FAILED TO OPERATE PROPERLY. VEHICLE BEEN AT DEALERS SHOP ON SEVERAL OCCASIONS, AND PROBLEM STILL REOCCURRING. *AK THE NOZZLE SHUTS OFF WHEN FILLING THE GAS TANK AND THE TANK SPITS OUT GAS. THE DEALER FIXED THE PROBLEM BUT THE FUEL GUAGE STILL MALFUNCTIONS. *YH

VEHICLE INITIALLY LOST POWER ON INCLINE AND REGAINED ON DECLINE, UNTIL TOTAL LOSS OF POWER AFTER 2-5 MPH. OCCURRED ON FOUR OCCASIONS, ON HIGHWAY TRIPS. DEALER INITIALLY REPROGRAMMED COMPUTER THEN REPLACED FUEL PUMP RELAY. AFTER FOURTH OCCASION, REPLACED FUEL PUMP. ALSO, TRANSMISSION IS SLUGGISH, DIFFICULTY GAINING SPEED ON INITIAL ACCELERATION. THEN SUDDENLY SURGES/HESISTATES AND MOVES ERRATICALLY INTO GEAR. VEHICLE HESITATES AND ACTS AS IF IT STALLS OUT.

ENGINE STALLED IN TRAFFIC, NEARLY CAUSED CRASH, OWNER TOLD BY DEALER, TO NEVER ALLOW FUEL TO GET BELOW FOURTH TANK, FUEL PUMP NATURELIZER STOPPED OPERATING. DEALER IS REPLACING NATURELIZER . *AK

GAS GAUGE READS EMPTY WHEN FULL, DIGITAL MILES LEFT GAUGE READ 0, THREE OF FOUR TAURUS'S WITHIN THE FLEET HAVE SIMILAR PROBLEMS WITH THE GAS GAUGE. *MJS