2024 Kia Carnival Engine Problems

My Kia vehicle has an ongoing engine oil leak that has not been properly repaired under warranty. The vehicle was taken to an authorized Kia dealership for diagnosis and repair of the oil leak. I was informed by the dealership that Kia engineers indicated that in similar situations the typical resolution is engine replacement. However, in my case, the dealership was instructed to attempt sealing the oil pan instead of replacing the engine. I was advised that if this repair did not resolve the issue, I could bring the vehicle back for further service. Unfortunately, the oil warning light has now returned on the dashboard, indicating the issue persists and the repair attempt was not successful. An unresolved engine oil leak presents a serious safety concern because loss of engine oil can lead to engine damage, stalling, or failure while driving. This creates a risk of unsafe driving conditions, especially when transporting passengers. My family relies on this vehicle for daily transportation, and the continued presence of the warning light makes the vehicle unreliable and concerning from a safety standpoint. In addition, the dealership has not provided a suitable loaner or rental vehicle large enough to accommodate my family while the vehicle is undergoing repair. This has created significant hardship as we do not currently have reliable transportation. The manufacturer should correct this defect properly and ensure the vehicle is safe to operate rather than attempt temporary or experimental repairs that do not resolve the root cause. The persistence of the oil leak after warranty repair raises concerns about the reliability and safety of the engine. I am submitting this complaint to document a potential engine defect that may pose a safety risk if engine oil loss leads to engine failure while the vehicle is in operation.

The contact owns a 2024 Kia Carnival. The contact stated that while driving at various speeds, an abnormal gas odor would emit through the vehicle's ventilation system. The contact notified a local dealer, and an appointment was made to have the vehicle serviced. The vehicle was inspected, and the contact was informed that there was likely bacteria growing inside the vehicle, which caused the odor. The contact disputed this claim and recommended that the air filters be replaced; the contact paid for the repair. Despite the repair, the contact stated that the fuel odor had become a chemical odor, and the vehicle was taken back to the dealer. The dealer confirmed that they had smelled a fuel odor inside the vehicle and informed the contact that she had overfilled her fuel tank with gas. While the contact also disputed this claim, the dealer later concluded that the dipstick inside the oil pan was not properly sealed, and the dealer repaired the defect. Despite the dealer's claims and repairs, the fuel odor had become stronger. The contact stated that the odor had become so severe that she went to the emergency room to be treated for nausea and lightheadedness. The contact was given medication for her symptoms. The manufacturer was notified of the failure, and the contact was given a case number. The vehicle had yet to be repaired. The failure mileage was unknown.

I am submitting this complaint regarding my Kia Carnival. The vehicle has a recurring and dangerous problem where the engine suddenly jumps and, if I continue pressing the gas, it shuts off while driving. This has happened multiple times, including in the middle of the highway, creating a serious safety risk for myself, my passengers, and other drivers. I have taken the vehicle to a Kia dealership on multiple occasions, but they have not been able to identify or repair the issue. I also contacted Kia corporate, obtained a case number, and was told someone would follow up with me. Unfortunately, no one has ever called me back. This is an ongoing and unresolved defect that puts my family and the public in danger. I request that the NHTSA investigate this matter to determine if this is part of a larger safety defect in Kia Carnival vehicles. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) Kia case number XXX