2022 Kia Niro Engine Problems

The vehicle has a recurring P0420 code (“Catalyst System Efficiency Below Threshold Bank 1”). A boroscope inspection at Ricardo Caballero Kia Santa Isabel (invoice #[XXX] dated December 5, 2025) confirmed internal disintegration of the catalytic converter, with physical pieces of the catalyst falling out when the exhaust pipe was removed. This failure appears related to Recall 23V534 (SC276) and TSB PS709 (overheating / coolant boiling issues in 2017-2022 Niro Hybrid models). Motorambar, Inc. (official Kia distributor in Puerto Rico) has ignored my warranty claim since December 2 and December 22, 2025 (more than four months). Motorambar is now refusing to authorize a courtesy loaner vehicle at the dealer Ricardo Caballero Kia Santa Isabel, claiming the tests will take less than 5 days. This leaves me without transportation. The catalytic converter is fully covered under the Federal Emissions Warranty (8 years / 80,000 miles). I request that NHTSA investigate this as a potential safety and emissions defect and require Kia / Motorambar to: 1. Immediately repair or replace the catalytic converter under warranty at no cost. 2. Provide a courtesy loaner vehicle during the repair. 3. Reimburse previous diagnostic costs of $449.17. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Vehicle with code p0420, Kia dealership technician say: the problem was the spark, proceeded to change it and clear code. Check engine turn on again, the same person say: it’s a ring piston, the car was leaked engine oil to exhaust and he see blue smoke, no evidence for part of dealership and dealership never mention the car was consuming excessive engine oil. I mentioned the law of emission to change the catalyst and the boss say: I can’t change it but the problem will be come but never do anything to change it. In other dealership Kia the technician dismantle the exhaust and see ceramic part coming from the catalyst, his recommendation is change it. Dealership make a formal petition to motorambar distributor official ok Kia in PR and motorambar refuse to change the part with the evidence provide by dealership: technician report and photos. I call motorambar in 2 times and the only thing motorambar do is creating ticket to escalated to technician, never received call from this ticket, this occurred on fort week of December 2025 and today is 19 January of 2026 and not received any call from motorambar.