2016 Lexus RX Engine Problems

I am reporting a safety issue with a 2016 Lexus RX350, VIN [XXX], with about 60,000 miles. The vehicle is registered in [XXX] and was being driven to [XXX] when it suddenly overheated on XXX near [XXX]. The warning lights appeared while the vehicle was traveling at highway speed. The driver immediately took the first available exit within about one minute. The failed system appears to be the engine cooling system, specifically the water pump. The vehicle is currently at Kendall Lexus of Eugene and should be available for inspection. This failure created a safety risk because it happened suddenly on a major highway. The driver had to exit quickly and the vehicle became disabled far from home. A sudden coolant-loss or overheating event at highway speed can leave drivers stranded in unsafe locations with very little warning. Kendall Lexus of Eugene inspected the vehicle. Their Service Manager stated in writing that the technician found a leaking water pump, misfires in every cylinder, and a 95% leak in cylinder #6 through the exhaust valves. She stated that the water pump failure caused the vehicle to lose coolant, overheat, and suffer internal engine damage requiring engine replacement. Lexus Customer Relations has been notified under Case #XXX. Whether Lexus corporate has physically inspected the vehicle is unknown. Before the incident, there were no known warning signs. The warning lights appeared five hours into the road trip when the overheating occurred. After exiting, the driver let the vehicle cool for 30 minutes, checked for visible leaks, and tried to continue only briefly around the block. The warning returned almost immediately, so the vehicle was towed. This vehicle has extensive Lexus dealership maintenance history. Lexus quoted about $20,000 for engine replacement. Lexus has issued TSB L-SB-0039-20 / NHTSA ID 10183269 regarding water pump leak inspection and diagnosis, but there appears to be no rec INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Timing Cover gasket leak. Apparently this is very common problem with 2016 Lexus RX 350 due to a bad design by Lexus. Lexus is quoting ~7000 to fix

Timing chain cover oil leak is a wellknown issue for Lexus/Toyota V6 engine for more than a decade. The company is still reluctant to provide a long term solution. This 2016 Lexus RX350 F Sport was first discovered Timing Cover oil leak at 49166 miles and was resealed on [XXX] 2021. One year later, on [XXX] 2022, valve cover gasket oil leak was found at 57608 miles. Two months later, on [XXX], 2022, Timing Cover oil leak was discovered again at 58821 miles. Then two months later, on [XXX] 2022, oil leak was discovered again at 59864 miles. [All above was repaired by Thompson Lexus in Doylestown, PA under Lexus Powertrain Warranty.] Now, two years and 15000 miles later, the car is currently developing the same oil leak again at 76500 miles. The car is out of warranty, the repair will cost $7000. Toyota/Lexus should provide a longterm sustainable solution for this problem instead of advising repair shop to merely reseal the cover, which will eventually leak again. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Around the middle of the month of January of 2022, I discovered that my 2016 Lexus RX350 has massive oil leak from timing chain cover. Thompson Lexus dealership confirmed this oil leak. This leak not just happened, but it has happened long ago at least 6 months prior to the time that I discovered based on old oil dirty debris deposits and paints popped out and rusted caused by prolong oil on the frame. The reason that did not detect the oil leak right away was that I have almost not used the car at all for the past two years due to Covid situation. Second, I have parked my car on my lawn, so that could not see oil drops. Third, I put my trust on Lexus and Toyota products, so I have not inspected for oil leak periodically. This oil leak has soaked many parts of the engine, frame, electrical connections, and possibly other moving parts such pulleys and belts. This can potentially create smoke or fire hazard and belt and pulley slippery which can lead to accidents. At the time of the oil leak, my car was under 54,000 miles and under 6 years, so it was still under powertrain warranty with is 6 years and 70,000 miles. I have contacted Lexus several times regarding this matter. I told them about location of the oil leak and when oil started leaking, my car was still under powertrain warranty but Lexus refused to pay for the timing cover repair. After doing research on RX350 from timing chain cover, I have found out that a lot of Lexus RX350 has developed oil leak from timing chain cover since year 2009 or 2010 model to 2016 year model. Some RX350 developed timing chain cover oil leak from a few thousand miles of first use to 38,000 miles. Lexus was aware of the problem, but completely ignored and failed address the problem and issue a recall.

Lexus RX350 has Timing Cover Gasket issue. My car is manufactured in 2016 and had only 59,757 miles on it but late last year the dealership discovered the leak after an oil change. The cost for repair is estimated $6500+ I am an engineer and researched the issue. I noticed that many people reported on Timing Cover Gasket issue in RX350 cars. I even learned that the next design flaw in RX350 is the water pump. I contacted the Lexus company and reported on the issue. They offered me $2000 discount. This means they are aware of the issue. I believe Lexus shall fix this issue since it can turn into a safety hazard. If customers don't notice the leak, or leave engine oil leaks unchecked, the engine could seize up, or even catch on fire. Please make Lexus to recall Lexus RX350 Timing Cover Gasket, (and water pump). Thanks and be safe, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)