2022 Mazda CX-9 Body & Structure Problems

I am reporting a safety concern involving multiple loose windshield header bolts and cowl panel fasteners on my 2022 Mazda CX-9. The issue was discovered on 1/28/26 at approximately 44,000 miles. Several bolts securing the windshield header and cowl panel area were found loose. These components support parts located at the base of the windshield. Loose fasteners in this area raise concern about potential windshield instability, movement of the cowl panel, and possible detachment or structural compromise over time. This condition could create a safety risk, particularly at highway speeds, including driver distraction from vibration or noise, potential windshield instability, and possible failure of components mounted near the base of the windshield. The Mazda dealer is aware of this issue. I was informed that they have repaired at least 15 similar vehicles, including those associated with a Roman Service member, indicating a possible pattern. Despite this, Mazda did not cover the repair cost. Given that multiple bolts were improperly secured and that the dealer has seen numerous similar cases, this appears to be a potential manufacturing or assembly defect affecting multiple vehicles. I am requesting that NHTSA review this issue for possible investigation and recall consideration.

To Whom It May Concern, I am writing to formally report a potential safety issue with my 2022 Mazda CX-9, which is a Certified Pre-Owned (CPO) vehicle under limited warranty until March 2026 and powertrain warranty until March 2029. It has 36,000 miles on it. Recently, I noticed a crack forming near the front combination light on the front bumper. The vehicle has not been involved in any accident, collision, or external impact. Upon researching, I found TSB Bulletin No.: 09-022/20, titled FRONT BUMPER CRACKED NEAR THE FRONT FENDER/FRONT COMBINATION LIGHT, which addresses similar cracks in 2016–2019 CX-9 models (VINs lower than JM3TC******306028). Although my vehicle falls outside the bulletin’s specified range, the crack appears identical in location and nature—suggesting a possible design or material stress issue that may extend beyond the listed VINs. When I brought this to the dealership’s attention, they declined coverage under warranty, citing the TSB’s limited applicability. Mazda corporate echoed the same response. I find this deeply concerning. Why is this issue being dismissed based solely on VIN range, without a proper inspection or consideration of safety implications? The crack is adjacent to lighting components and could compromise structural integrity. This is not a cosmetic flaw—it’s a potential safety hazard. I respectfully request that NHTSA investigate this matter and help facilitate a resolution, including repair or replacement of the bumper. It is disappointing that safety concerns are being overlooked in favor of technical exclusions and cost considerations. I urge NHTSA to consider expanding the scope of investigation to include newer CX-9 models not currently covered by the TSB. Importantly, I’ve seen many other CX-9 owners reporting similar bumper cracks in vehicles outside the TSB VIN range, particularly in Facebook owner groups. This suggests the issue may be more widespread than currently acknowledged and deserves broader attention.