2020 Toyota Highlander Brakes Problems

Incident: [XXX] Conditions: Clear daylight, dry pavement, normal highway conditions Crash/Injuries: Allstate Claim #[XXX]; several people injured At approximately [XXX], I was driving my 2020 Toyota Highlander Hybrid at about 55 mph in the slow/right lane. The vehicle ahead suddenly made a hard stop. I immediately and forcefully applied the brakes for an emergency stop. My front-seat passenger, [XXX], also saw the danger and yelled for me to stop at the same time. Based on our recollection, approximately five seconds elapsed between his warning and the collision. Despite the rapidly closing distance, the Toyota Pre-Collision System (PCS) did not appear to activate. There was no audible warning/beeping, no flashing red warning, and no “BRAKE!” indicator on the dashboard. This was also observed by [XXX] and [XXX], who was seated in the second row and is particularly attentive to warning signals. The vehicle also did not appear to provide any automatic emergency braking or brake-assist intervention. Despite my immediate and forceful braking, the vehicle did not stop in time and collided with the vehicle ahead, causing significant damage and injuries. The forward-facing sensors and windshield were clean and unobstructed. There were no dashboard warning lights or known system malfunction indicators before the crash. I purchased the Toyota Plus service package after completing the required maintenance during the initial coverage period. All scheduled maintenance and inspections were performed on time by certified Toyota technicians. I was repeatedly assured that the vehicle, including the braking system, was operating normally. I request that NHTSA investigate the possible failure of the PCS, forward collision warning, automatic emergency braking/brake assist, and their integration with the braking system. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The Pre-Collision System with Pedestrian Detection is a good thing, but there's a problem. It stops the car too abruptly on the highway, leading to rear-end collisions. When you release the brake pedal, the car remains stationary. To get it moving, you need to press the accelerator pedal. There have been four instances of the Pre-Collision System with Pedestrian Detection being activated in the last 12 months. Two of them ended in rear-end collisions. In the other two cases, there were no cars behind.

I am submitting this complaint regarding a serious braking safety issue with my 2020 Toyota Highlander Hybrid Limited, which currently has approximately 70,000 miles. I brought my vehicle to Victory Toyota of Canton (46352 Michigan Ave, Canton, MI 48188) and reported to Service Manager John Maddison that, at low speeds, the vehicle briefly surges or feels as though it accelerates when I press the brake pedal before it actually begins to slow down. This behavior is alarming and creates the impression that the vehicle is moving forward when I am attempting to stop. This is a serious safety concern that could increase the risk of a crash, particularly in parking lots, stop-and-go traffic, or around pedestrians. The issue has become so concerning that my daughter refuses to drive the vehicle because she no longer feels confident that it will stop properly when she applies the brakes. A driver should never have to question whether a vehicle will respond correctly during normal braking. After researching the problem, I discovered that Toyota has already acknowledged this exact condition by issuing Technical Service Bulletin (TSB) TSB-0059-23. The symptoms described in the TSB closely match the behavior my vehicle is experiencing. I therefore requested that the dealership inspect the vehicle and perform the repair outlined in the bulletin. Instead of addressing what appears to be a known braking-related issue, the dealership informed me that I must first pay a $190 diagnostic fee before they would even determine whether the TSB applies. I believe it is unreasonable to require customers to pay to confirm a condition that Toyota has already documented, particularly when it involves the vehicle's braking system and potential safety risks. I am concerned that other owners experiencing the same braking behavior may delay seeking repairs because of the required diagnostic charge, leaving potentially unsafe vehicles on the road.I respectfully request that NHTSA review this issue.

My 2020 Toyota Highlander Hybrid has a braking issue identified in Toyota Service Bulletin T-SB-0059-23, Hybrid Regenerative Brake Transition Feeling Improvement. When going downhill and applying the brake, the vehicle lurches forward temporarily as the braking system transitions from regenerative to hydraulic braking. The first time my vehicle did this, it was very alarming and I had to take additional measures to slow my vehicle as I was driving downhill. My vehicle frequently demonstrates this problem, however, I did not report it to my local Toyota dealer because I read in an online chat group that it was a characteristic of this vehicle. Although the TSB recommends a Reprogram of the Brake Actuator Assembly Control Module, the repair is only covered under the Toyota Basic Warranty which is in effect for 36 months or 36k miles, whichever occurs first. My vehicle is past the warranty limit, and because I did not report it to my dealer previously, this repair is not covered under the TSB or the Toyota Basic Warranty. Toyota Highlander Hybrid model years 2020-2022 are affected. The Technical Service Bulletin was issued August 29, 2023, so if a 2020 model Highlander Hybrid has this problem, 2020 models would have already passed the warranty limit by the time the TSB was issued and thus would not be covered. This is a safety risk as drivers can lose control of the vehicle when braking, particularly when going downhill. The Warranty should be extended, or this problem should be elevated to a RECALL so that older affected vehicles, or those with higher mileage can be covered under warranty. Drivers should not have to pay for a recognized problem that affects the safety of this vehicle and has been identified in a Technical Service Bulletin. This problem puts drivers at risk of losing control of the vehicle and the problem can be mediated with a software reprogram. T-SB-0059.23 should be elevated to a RECALL, or extended regardless of age or mileage.

When braking, and decelerating through 25 to 20 MPH, the brakes temporarily stop functioning. There is a noticeable change in deceleration that can be felt by the driver AND passengers. This almost feels like an acceleration, but we believe it's the brakes briefly stop functioning. The same problem occurs with different drivers so we are confident the problem is mechanical and not operator dependent. We believe this is a brake actuator issue and there may have been a similar problem in earlier model Toyotas.

Just went back for secondary break malfunction and was told fuel ‍♀️ i just filled it. Still no remedy for recall since my Last maintenance visit

My 2020 Toyota Highlander hybrid sometimes has a brake slipping or surging sensation when I apply my brakes while stopping. It happens periodically and not every time. I have not taken it to a Toyota service station for this specific reason but I mentioned it while in for a recent oil change. They checked for a recall but didn't find any. I have somewhat gotten accustomed to the issue and have been able to adjust. As I have stated, it doesn't happen every time I apply my brakes. My concern is if I allow someone else to borrow my car or even sell to a new owner. I believe I am the second owner.

While steering to the right to exit a parallel parking spot, the ABS sensor cable came into contact with a suspension bolt, snapping the sensor wire. This triggered the Check Engine Light and caused a malfunction in the braking systems.

Coming to a stop or slowing down the vehicle has a spot where it feels like the brakes fail then come back on. Especially if going down a grade. This happens around 15 to 20 mph. Started off a slight moment when you are sure the brakes quit working for just a second. As the vehicle gets older it has brown to be more noticeable.

On numerous occasions when applying the brakes on my vehicle there is a very noticeable "surge" when the vehicle slows to a near stop. It feels like there is a momentary loss of braking before the brakes re-engage. I have had the vehicle since new and it seems like the problem has become more noticeable over time. I have lost some confidence in the safety performance of the vehicle due to this dangerous issue.

The contact owns a 2020 Toyota Highlander. The contact stated while driving approximately 60 MPH, the contact depressed the brake pedal to slow for traffic. The contact stated that the vehicle was vibrating and as he depressed the brake pedal the pedal stiffened and required more pressure to depress. The contact stated no warning light was illuminated. The contact stated that the brake pedal failure occurred only between driving 60 to 70 MPH. The contact had not taken the vehicle to a local dealer or independent mechanic. The vehicle was not diagnosed or repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 87,000.

Sensation of loss of braking, especially at low/crawling speeds, when braking on a downhill, or when braking on bumpy road surfaces. Dealer described it as "INCONSISTENT APPLICATION OF BRAKES WITH CONSISTENT PRESSURE ON PEDAL ON LOW SPEEDS". A very noticeable moment between regenerative braking disengaging and traditional brakes engaging. It was a very unsettling feeling when pulling into a garage or parking space, or making a hard stop at highway speeds. Dealer reprogrammed braking computer per Toyota T-SB-0059-23 ("Hybrid Regenerative Brake Transition Feeling Improvement"). It is improved but not perfect and I still notice this unsettling sensation from time to time.

Was following a truck that was pulling a utility trailer. We had just stopped and started moving again when when he suddenly stopped. I had just sped up maybe going 10 to 15 mph when I applied my brake, the brakes did not engage until after I hit the trailer in front of me and jammed it into truck it was being pulled by.I had front end damage and radiator damage and the car was not drivable. I had noticed previous to this that at times at low speeds the brakes would not engage and would need to be double tapped to get them to engage. Could go weeks without it happening or could happen multiple times in a day. No consistency to the issue.

On more than 50 occasions while coming to a stop or slowing down I have experienced a surge forward while applying the brakes. It has happened at stop signs, stop lights, going downhill. I cannot duplicate on demand. Several times it has surged me past a stop sign/stop light while I still had my foot on the brake. Also, when the surge happens, I have to push harder on the brake pedal to stop the vehicle. I took it to the dealership on 9/2023 and was told it was not a problem that could be replicated and it has happened several times since then.

The contact owns a 2020 Toyota Highlander. The contact stated that while driving at an undisclosed speed, the brake pedal was depressed; however, the vehicle failed to stop as intended. The contact stated that the vehicle failed to stop, and the vehicle jerked abnormally. No warning lights were illuminated. The failure was a persistent failure. The vehicle was taken to the dealer. The contact was informed of a software update. The contact was informed that an unknown software update was needed to repair the vehicle. The vehicle was repaired. The contact researched Technical Service Bulletin: 005923, which had a similar failure description. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 15,000.

On several occasions while coming to a stop or slowing down I have experienced a surge forward while applying the brakes. It has happened at stop signs, stop lights, going downhill. I cannot duplicate on demand. Several times it has surged me past a stop sign while I still had my foot on the brake. Also, when the surge happens, I have to push harder on the brake pedal to stop the vehicle. I have had the hub replaced as well as the wheel censer and I still have the problem. I took it to the dealership on 8/15/22 and it has happened several times since then.

UNKNOWN. Brakes have temporary failure midway through braking. The pedal feels like it drops and the car ceases to brake. You press down hard quickly, and it takes a second for the car to then brake again. Naturally the car jerks, at time throwing people forward and locking seatbelts. This happens most frequently going downhill, and happens at a variety of different speeds. Dealership says there is no issue. It happens multiple times a week, if not multiple times a day. While I typically drive with adequate space for this failure, I cannot control other drivers. I almost rear ended a person who cut in front of me from the right lane when the braking failure occurred.

My car frequently accelerates suddenly when I am actively braking. I will begin braking, start to slow down, then the car will accelerate, jolt forward, then start braking again. This puts me at risk for having an accident at stop lights and any time I should be braking. I have an appointment to take it to the dealer. It does not happen every time I am braking and it is not easily reproducible, however it has started happening more often. I have no warnings. An independent auto shop has looked at it and they believe there is a problem when my car is switching from regenerative to hydraulic braking.

When I am using the brakes an a medium rate the vehicle will loose its brakes for a second causing a loss of control on the vehicle. This happens randomly and caused us to almost go off a culvert of a driveway once. It has scared us many times to thinking we were going to hit the car in front of us. It makes my wife sick every time it happens. Smart motors and regional techs from Toyota have looked into this issue and determined this to be a “feeling” and not a safety hazard. This is not the case and needs to be fixed before someone gets hurt. Lane Keeping assist is unusable. When it is turned on it fights with the driver. It will swerve back in forth in its lane and sometimes so bad it feels like the car would roll if it was not turned off and got worse. Every once in a while it will try to take an exit on the highway by itself. Date of incident in questionnaire is approx to the last time it happened. It has happened too many times to count. Vehicle mileage is when we first started really having issues with the brakes. Lane assist is an always thing.

We purchased the highlander a few days ago from a Toyota dealership. There are currently no recalls that have not been addressed and the car seemed to be in great condition. Driving the last few days there have been times that the brakes just don't function properly. I went online to see if this was an issue that had been reported. I found this description below and it is exactly my experience as well. This site has the other complaints that match my experience. Feeling like you don't have brakes for a few seconds is going to lead to accidents. I have a 2005 Highlander and I am sad I spent so much money and would feel safer driving my old car. It has not been confirmed by a dealer, or inspected, and there are no lights on the vehicle. I don't know where to go for an honest assessment. https://m.carcomplaints.com/Toyota/Highlander/2020/brakes/service_brakes.shtml I have experienced brake issues, on any slight decline where the braking system will let up as if the braking is not working for a moment, and also, a jerk forward once stopped. This will lead to an accident and potentially, a pedestrian getting hurt if not addressed. I took it to the dealer and they stated they could not replicate the issue, therefore, did not run diagnostics on the vehicle and will do nothing else for me. I have great concern this will lead to an accident and after 30 years of driving, I'm having to constantly think of leaving enough room between myself and other cars to avoid an accident, and adequate room for a brake malfunction. I have another 2020 hybrid Toyota that does not have this issue. So, it is not an issue with all hybrids. - Berkley, MI, USA