1996 Toyota RAV4 Brakes Problems

I NOTICED A GRINDING NOISE TOWARD THE FRONT OF THE CAR. A SHORT TIME LATER AN ADDITIONAL SOUND OF SOMETHING ROLLING AROUND FREELY IN THE FRONT DRIVER SIDE WHEEL WAS HEARD. I SUSPECTED BRAKE TROUBLE AND TOOK THE CAR TO SEARS AUTOMOTIVE WHERE THE FRONT BRAKES WERE WORKED ON 1 MONTH PRIOR. UPON INSPECTING THE VEHICLE, THE MECHANICS NOTICED THE PROBLEM TO BE THE FRONT AXLE SNAPPING AT THE WHEEL. THE SOUND WAS THE BROKEN OFF PIECE AND NUT ROLLING AROUND. THE BROKEN AXLE CAUSED DAMAGE TO THE FRONT BRAKE PAD AND CALIPER AND FRONT-END ALIGNMENT. ACCORDING TO THE MECHANICS, THE AXLE HAD A MATERIAL OR DESIGN DEFECT. I HAVE BOTH AXLE PIECES IN MY POSSESSION. PLEASE CONTACT ME IF YOU WOULD LIKE TO EXAMINE THEM OR IF THERE IS MORE INFORMATION NEEDED. THANK YOU FOR YOUR ATTENTION TO THIS MATTER. - DARRYL ROBB. *AK

BRAKES MAKES LOUD GRINDING SOUNDS. *AK

THE ABS BRAKES MALFUNCTIONED, CAUSING THE BRAKE PADS TO BURN AND RESULTING IN A "FIRE" ON THE BRAKES. BRAKES LOCKED UP UNEXPECTLY EVEN WHEN NOT PRESSING THE BRAKES. DEALER REPLACED CALIPERS/ PADS/ MASTER CYLINDER. HOWEVER, MASTER CYLINDER PROBLEM IS STILL OCCURRING. *AK

CONTINUOUS PROBLEMS WITH FRONT BRAKES SQUEAKING/GRINDING, DUE TO FAULTY CALIPERS PRESSING DOWN TOO HARD ON PADS CAUSING PREMATURE WEAR, PADS REPLACED TWICE.

5/7/96-FRONT WHEELS CLEANED OF BRAKE DUST; 3/5/97-MILEAGE-14118: FRONT BRAKE JOB DONE(BRAKES GRINDING); 9/13/97 BRAKES SQUEAKING-REAR BRAKES CLEANED AND ADJUSTED.; 12/1/97-FRONT BRAKES WORN OUT-REPLACED; 12/98-FRONT BRAKES GRINDING-PADS REPLACED AGAIN; 10/16/99-FRONT BRAKES REPLACED AGAIN. I REQUESTED ASSISTANCE FROM TOYOTA AND MET WITH THE CUSTOMER SVC MANAGER, KAREN SEARS SEVERAL TIMES AND PRIOR TO THE REPAIR IN DEC. 98 I DID CONTACT TOYOTA AGAIN AND WAS TOLD THERE WAS NOTHING ELSE THEY COULD DO AND I WOULD NEED TO REQUEST ARBITRATION. I REQUESTED ARBITRATION AND THEY DID NOTHING BECAUSE I TOOK IT TO A NON TOYOTA FACILITY FOR REPAIR. I HAD TO TAKE IT SOMEWHERE ELSE BECAUSE THEY REFUSED TO REPLACE THE BRAKES AND REFERRED ME TO ARBITRATION AND I OBVIOUSLY COULD NOT DRIVE A VEHICLE WITH GRINDING BRAKES. THE ONLY WORK DONE WAS THEY REPLACED THE PADS AND ALSO TOLD ME THE ROTORS AND CYLINDERS NEEDED TO BE REPLACED AND SHOULD HAVE BEEN DONE IN DEC. 1997, BUT I WAS ALSO TOLD THAT BRAKES SHOULD NOT BE WEARING OUT THIS SOON ON A NEW VEHICLE. I HAVE HAD PROBLEMS WITH THIS BRAKE SYSTEM SINCE I HAVE HAD THE VEHICLE BEGINNING WITHT HE BRAKE DUST ACCUMULATION. I DO NOT KNOW WHAT ELSE TO DO-I HAVE ASKED TOYOTA TO REPLACE THE BRAKE SYSTEM AND I HAVE ASKED THEM TO REPLACE THE VEHICLE, I HAVE REQUESTED ARBITRATION AND I HAVE APPEALED THE ARBITRATION DECISION. I AM HOPEFUL YOU CAN HELP ME BECAUSE THERE IS OBVIOUSLY SOMETHING WRONG WITH THE BRAKE SYSTEM ON THIS VEHICLE. ALSO WHEN I HAD MY BRAKES CHANGED OVER THE WEEKEND I MET A MAN WHO ALSO HAD A 2 DOOR RAV4 , WHO ALSO TOLD ME HE HAD BEEN HAVING THE SAME PROBLEM, HAVING TO CHANGE BRAKES PADS AND SHOES OFTEN. I DON'T KNOW IF ANYONE ELSE IS HAVING A PROBLEM BUT I CANNOT AFFORD TO REPLACE BRAKE PADS EVERY 6-9 MONTHS AS I AM A SINGLE PARENT AND I CANNOT AFFORD THE $600-$1000 WORTH OF BRAKE WORK THE VEHICLE NEEDS. AT THIS POINT I TRULY BELIEVE I WAS SOLD A LEMON WITH A FAULTY BRAKE SYSTEM. I AM ASKING FOR YOUR HELP. *AK

FAILURE ON THE BRAKE PEDAL, WHEN APPLYING FORCE TO THE BRAKES, THE BRAKE PEDAL MAKES A CLICKING SOUND AND WILL JUMP UP AND DOWN AND GOES TO THE FLOOR, CAUSING THE VEHICLE TO CONTINUE TO MOVE. *AK

BRAKES DISC PADS WORN OUT.

BRAKES FAILED.

LEFT CYLINDER HEAD FAILED.

BRAKES SQUEAL/EXHIBIT EXTENDED STOPPING DISTANCES.

I CONTINUE TO HAVE SQUEAKING NOISES COMING FROM THE FRONT WHEELS/BRAKES. THESE NOISES OCCUR AT ALL SPEEDS WHETHER BRAKES ARE APPLIED OR NOT. DESPITE NUMEROUS SETS OF REPLACEMENT BRAKES, THE SQUEAKING PERSISTS. WHEN BRAKES ARE APPLIED, GRINDING NOISES ARE AUDIBLE, ESPECIALLY AS THE CAR NEARS A STOP. THESE COMPLAINTS PERSIST REGARDLESS OF THE AGE OF THE BRAKES AND NO MECHANIC HAS OFFERED A SATISFACTORY EXPLANATION.