2002 Volkswagen Beetle Electrical System Problems

I WAS DRIVING ON THE HIGHWAY WITH MY DAUGHTER AND GIRLFRIEND WHEN SUDDENLY THE CAR CAUGHT AN ELECTRICAL FIRE OUT OF NOWHERE. I PULLED OVER AND CLOUDY SMOKE WAS ARISING LUCKILY THE STATE TROOPER HAD A FIRE EXTINGUISHER TO PUT IT OUT BEFORE THE CAR CAUGHT ON HEAVY FLAMES.

WE PURCHASE OUR 2002 VW BEATLE FROM A PRIVATE 6 YEARS AGO. WE HAVE REPLACED THE FUSE BOX ABOVE THE BATTERY ON 3 PREVIOUS OCCASIONS AS THE BOX SHORTS OUT AND MELTS CAUSING THE CAR TO TURN OFF AND NOT RESTART. THE FIRST TWO TIMES WE HAD REPAIR FACILITIES FIX THE PROBLEM TO THE TUNE OF $500 PLUS EACH TIME. THE 3RD TIME THIS HAPPENED I ORDERED THE PART ON LINE AND DID THE REPAIR MYSELF. WELL IT JUST BURNED OUT AGAIN THIS WEEK WHICH NOW MAKES 4 TIMES IN A 6 YEAR HISTORY THIS HAS OCCURRED. I TALKED WITH VW CONCERNING THIS AND THEY SAID THE CABLE WAS TOO SMALL WHEN VW FIRST MANUFACTURED THE CAR. SO THE 3RD TIME IT WENT OUT I REPLACED THE SO CALLED FAULTY CABLE AS WELL. WELL I GUESS THAT WASN'T THE PROBLEM AS I SAID IT NOW BURNED UP AGAIN AND THAT WAS REPLACING THE CABLE AND GOING TO A LARGER GAGE SIZE WIRE THAT VW SUGGESTED. NOT WHAT SHOULD I JUST EXPECT IT TO HAPPEN AGAIN. NEEDLESS TO SAY I HAVE SEEN THIS SAME COMPLAINT SEVERAL TIMES WHEN IS VW GOING TO STAND UP AND TAKE RESPONSIBILITY. I KNOW HAVE SPENT OVER $1500 FIXING THE SAME THING NOW FOR THE 4TH TIME. VERY DISAPPOINTING VW.

TL* THE CONTACT OWNS A 2002 VOLKSWAGEN BEETLE. WHILE DRIVING APPROXIMATELY 15 MPH, ALL THE WARNING INDICATORS ILLUMINATED AND THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE BATTERY DIED. THE VEHICLE WAS REPAIRED. THE CONTACT ALSO STATED THAT THE SAME FAILURE OCCURRED SEVERAL OTHER TIMES. THE APPROXIMATE FAILURE MILEAGE WAS 135,000. ...UPDATED 08/15/16 *BF THE CONSUMER STATED THE ALTERNATOR WAS REPLACED AND THE BATTERY WAS CHARGED. *JS

ON JUNE 13TH I WAS DRIVING MY CAR AND I WENT TO TURN OFF THE AC AND IT MADE A LOUD CLICKING NOISE, AFTER THE NOISE THE AC WOULDN'T TURN OFF SO I ENDED UP DRIVING 3 HOURS WITH THE AC FULL BLAST. A FEW DAYS AFTER THIS I WAS ABLE TO TURN OFF THE AC, AND LEFT IT LIKE THIS FOR ABOUT 2 WEEKS. AT THIS POINT THE MIDDLE KNOB WAS STUCK AND THE AC WOULD RANDOMLY WORK AND NO LONGER WOULD TURN AT ALL. ON JUNE 30TH AS I WAS LEAVING THE PARKING LOT OF MY APARTMENT AND WENT TO TURNED ON THE AC, IT MADE A WEIRD NOISE BUT I CONTINUED DRIVING ANYWAYS. THE AC STOPPED WORKING SO I TURNED THE KNOB AGAIN AND I STARTED GETTING A BURNING SMELL, I LOOKED DOWN AND SAW SMOKE COMING OUT FROM BEHIND THE KNOB SO I DROVE BACK TO MY APARTMENT BECAUSE I DECIDED IT WASN'T SAFE TO DRIVE ON THE FREEWAY. IN A MATTER OF A MINUTE THE SMOKE GOT WORSE AND STARTED COMING OUT FROM THE ENTIRE AREA UNDER MY RADIO. I PARKED MY CAR ONCE I GOT BACK HOME AND STOOD OUTSIDE AS I ALLOWED MY CAR TO AIR OUT, NOT LONG AFTER THIS I SAW FLAMES COMING OUT FROM THE MIDDLE KNOB AND GROWING BIGGER. I WAS LUCKILY ABLE TO PUT IT OUT WITH A CUP OF WATER AND WAS FORCED TO CALL 911 TO MAKE SURE THE FIRE WAS COMPLETELY OUT. THIS IS ONE OF THE WORST EXPERIENCES THAT HAS EVER HAPPENED TO ME AND IT WAS TERRIFYING, IF I DIDN'T HAVE A CUP OF WATER AT THE TIME THE FIRE COULD HAVE EASILY BURNED UP THE REST OF MY CAR IN A MATTER OF SECONDS. *TR

VEHICLE STALLED APPROACHING AN INTERSECTION. IT WOULD NOT RESTART, AND NONE OF THE ELECTRONICS FUNCTIONED. THE VEHICLE HAD TO BE PUSHED INTO A NEARBY PARKING LOT. UPON REPAIR, IT WAS DISCOVERED THAT THE BATTERY FUSE BLOCK HAD MELTED, AND THE IN-LINE FUSES WERE ALL DAMAGED. THE BATTERY FUSE BLOCK NEEDED TO BE REPLACED.

TL* THE CONTACT OWNS A 2002 VOLKSWAGEN BEETLE. THE CONTACT SMELLED A BURNING ODOR THROUGHOUT THE VEHICLE. THE ODOR CAUSED HIM TO HAVE A HEADACHE. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC TEST. THE FAILURE MILEAGE WAS 73,000 MILES.

SEAT BELT/AIR BAG LIGHT CAME ON. TOOK TO LOCAL, QUALIFIED MECHANIC. THEY SAID ONLY VW DEALER COULD FIX AND RESET. DEALER SAID IT WAS LOWER SEAT BELT HARNESS ($380), BUT COULD BE MORE (ABOVE $800) AND THE SERVICE WRITER ENCOURAGED US TO DO THE MORE EXPENSIVE WORK. TOLD THEM TO DO THE HARNESS AND SEE IF LIGHT WOULD GO OUT, WHICH IT DID. LIGHT CAME BACK ON AROUND 12/10/2010 AT APPROXIMATELY 79,000 MILES. JUST PRIOR TO THIS, WE PURCHASED ANOTHER VW BEETLE, A 2003 CONVERTIBLE WITH 69,500 MILES WITH THE SEAT BELT/AIRBAG LIGHT ON. SELLER SAID HE COULD NOT GET IT FIXED BY HIS MECHANIC AND HAD TO HAVE VW DEALER REPAIR IT FOR AROUND "$380", MAYBE MORE. SINCE HE MADE OTHER REPAIRS, WE LET IT GO. NOW WE HAVE TWO TO FIX AT THE MERCY OF THE VW DEALER. MY CONCERNS ARE SEVERAL: 1. THIS IS A RECURRING PROBLEM FOR US AND FOR NUMEROUS OTHERS (VW BEETLE FORUM) 2. THE REPAIRS CAN ONLY BE COMPLETED BY A HIGH COST VW DEALER AND THE COMPUTER RESET BY THEM ONLY 3. THE MATERIALS APPEAR TO BE DEFICIENT/DEFECTIVE AND THE ENGINEERING OF THE HARNESS/WIRING SYSTEM SUBSTANDARD 4. REPAIRS NEED TO BE MADE IN THE 60-85,000 MILE RANGE - A CONTRIVED MAINTENANCE/REPAIR ITEM THAT BRINGS WINDFALL REVENUE/PROFIT TO VW DEALERS IN THE $400-1,000 RANGE PER OCCURRENCE WHEN MANY OF THE CARS ARE WORTH ONLY $4,000-7,000. 5. SINCE IT IS A BASIC SAFETY ITEM AND WE DON'T KNOW IF THE AIRBAG SYSTEM WORKS OR NOT, WE ARE FORCED TO REPAIR THIS PROBLEM BECAUSE IT MAKES US APPEAR AS IF WE ARE NEGLIGENT WHEN IN FACT THIS PROBLEM SHOULD NOT EXIST AND BE COVERED BY THE MANUFACTURER LIKE EMISSION SYSTEMS TO WELL PAST 100-150,000 MILES. IN SUMMARY, VW HAS COLLUDED WITH ITS DEALERS TO CREATE THIS SITUATION AND ALLOW THIS "REPAIR" TO EMERGE AS A WAY TO GENERATE REVENUES AND PROFITS ON CARS THAT WOULD NORMALLY NOT HAVE A REASON TO BE BROUGHT IN TO A VW DEALER. IT IS NON-COMPETITIVE, FRAUDULENT AND UNNECESSARY.

2003 VOLKSWAGEN BEETLE. ALTERNATOR, WIRING HARNESS, FUSE BLOCK AND BATTERY ALL WENT BAD. MELTED PARTS (WIRE AND FUSE BLOCK), WHICH INDICATES HIGH CURRENT DRAW AND POTENTIAL FOR FIRE, CONCERNED ABOUT SAFETY. VW SAYS ISOLATED ISSUE, WEB SEARCH SAYS A DIFFERENT STORY. CALL VW CUSTOMER CARE, LOGGED A CASE, DEAD END. I'M SURE IT'S THEIR ISSUE HOWEVER THEY WON'T ADMIT AND INSTEAD WE GET A $1500 BILL. *TR

TL* THE CONTACT OWNS A 2002 VOLKSWAGEN BEETLE. THE CONTACT WAS DRIVING APPROXIMATELY 45 MPH WHEN THE WINDSHIELD WIPER FAILED TO FUNCTION. IN ADDITION, THE POWER WINDOWS, TURN SIGNALS, HEADLIGHTS, AIR CONDITIONER AND DEFROSTER WOULD NOT FUNCTION. THE BRAKE AND ENGINE WARNING LIGHTS WERE ALSO ILLUMINATED AND THE CONTACT STATED THAT THE FAILURES OCCURRED AT THE SAME TIME. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS OR REPAIRS. THE APPROXIMATE FAILURE MILEAGE WAS 65,000.

I OWN A 2002 BEETLE. IT HAS 55,000 MILES ON IT. TWO MONTHS AGO THE AIR BAG LIGHT CAME ON AND WON'T GO OFF. NOW, THE TURN SIGNALS WON'T WORK. TO ADD TO THIS ONCE IN AWHILE THE SUN ROOF WILL OPEN ON IT'S OWN!!! THE DEALER SAID IT WILL COST ABOUT $650 TO FIX. THIS IS NOT THE FIRST TIME WITH ELECTRICAL PROBLEMS WITH THIS CAR. THE COMPLETE LIGHTING SYSTEM WENT OUT, THE SECURITY DOOR LOCK SYSTEM STOPPED, THE REAR BRAKE LIGHTS QUIT WORKING, BOTH WINDOWS HAVE STOPPED GOING UP AND DOWN. A COUPLE OF TIMES THE ENGINE WON'T START AND THREE TIMES IT WILL JUST SHUT DOWN WHILE DRIVING. THIS CAR HAS A MIND OF IT'S OWN. LUCKILY NO ONE HAS BEEN HURT YET. SOME OF THIS HAS BEEN RECALLED AND SOME NOT. *TR

FAILURE TO START, WONT READ KEY IN IGNITION DEALER UNABLE TO FIX PROBLEM AS OF YET. SIMILAR PROBLEMS OCCURRED LAST YEAR, PRIOR TO ROUTINE MAINTENANCE WHEN PROBLEM WAS MENTIONED, THE DEALER COULDN'T FIND ANYTHING WRONG.... BASICALLY BRUSHED ME OFF. VERY FRUSTRATING SINCE I GREATLY DEPEND ON MY CAR FOR WORK. THE CAR IS COMPLETELY INOPERABLE! *JB

02 NB WITH 7700 MILES, AIRBAG LIGHT CAME ON. TOLD SYSTEM WILL NOT WORK WITH THIS FAULT. TOOK TO ROYAL VOLKWAGEN, WAS TOLD THEY COULD NOT COMMUNICATE WITH AIR BAG COMPUTER, SO, SORRY. NO OFFER TO INVESTIGATE NOR FIX PROBLEM. SPOKE WITH VOLKWAGEN CARE LINE, WHAT A JOKE, SORRY, NOT UNDER WARRANTY. COME ON VOLKSWAGEN, LETS DO A RECALL, OR DO YOU REALLY NOT CARE ABOUT OUR LIVES??? GERMAN ENGINEERING MY MONEY. *AK

2002 VW BEETLE 2.0 GLS W/ APPROX. 77,000 MILES. LOW FUEL LIGHTS STAYS ON / WILL NOT GO OFF. THE FUEL GAUGE IS WORKING PROPERLY, THE LIGHT JUST WON'T GO OFF. WE CHECKED SEVERAL WEB SITES AND CONTACTED A COUPLE OF VW DEALERSHIPS. WE FOUND OUT IT IS LIKELY THE INSTRUMENT CLUSTER AND IT'S A FAIRLY COMMON PROBLEM. VW WOULDN'T WARRANTY THE WORK. *NM

PASSENGER DOOR HAD BEEN DIFFICULT TO GET CLOSED SINCE ABOUT 9/15/06, BUT ON THIS DATE, ALTHOUGH DOOR HAD BEEN SUCCESSFULLY CLOSED AND LOCKED FOR 20 MILES, IT SWUNG OPEN AS I WAS EXITING A US HIGHWAY AND TURNING ONTO A STATE HIGHWAY. FORTUNATELY I WAS ALONE IN THE CAR. I TOOK IT TO A PRIVATE SHOP AND HAD THE DOOR REPAIRED - ALTHOUGH NOW I CAN'T OPEN IT USING THE OUTSIDE HANDLE, THE DOOR HAS NO PROBLEMS LATCHING. PREVIOUS TO THIS ISSUE WITH THE DOOR, MY TRUNK RELEASE BUTTONS ON BOTH MY DRIVER'S SIDE DOOR AND MY REMOTE WOULDN'T RELEASE MY TRUNK - I WAS ONLY ABLE TO OPEN IT MANUALLY USING THE KEY IN THE LOCK. I REPLACED THE REMOTE BATTERY, BUT THAT HAD NO EFFECT. AFTER MY CAR DOOR WAS REPAIRED, MY TRUNK RELEASES STARTED WORKING AGAIN. HOWEVER, ON OCCASION THE TRUNK HAS HAD THE SAME RELUCTANCE TO LATCH THAT THE PASSENGER DOOR DID. IN THE LAST MONTH, MY WINDOWS HAVE DECIDED TO GO NO FARTHER THAN AN INCH FROM TOP ON THE PASSENGER SIDE AND ONLY HALFWAY UP ON THE DRIVER'S SIDE AND I CAN NEITHER UNLOCK NOR LOCK MY CAR USING THE INTERIOR BUTTONS - I CAN ONLY USE MY REMOTE. *JB

DT*: THE CONTACT STATED THE VEHICLE HAD DIFFICULTIES STARTING. THE SERVICE DEALER REPLACED THE WIRING HARNESS. THE AIR BAG AND CHECK ENGINE LIGHTS ILLUMINATED, AND THE KEY WAS HOT WHEN REMOVED FROM THE IGNITION. THE ELECTRIC WINDOWS MALFUNCTIONED; OPENED AND CLOSED WITHOUT WARNING. THE SERVICE DEALER DETERMINED THE MALFUNCTIONS WERE DUE TO A SEATBELT. THE MANUFACTURER WAS NOT CONTACTED.

IN JUNE I TOOK MY 2002 VW BEETLE TO THE DEALERSHIP BECAUSE IT AGAIN WOULD NOT START. THE VEHICLE HAS HAD THE ALTERNATOR REPLACED ALREADY, A BATTERY CHANGE, AND THEN ANOTHER ALTERNATOR. SO THREE ALTERNATORS SINCE CREATION. I WAS TOLD THAT ANOTHER BATTERY HAD FAILED. SO NOW THREE BATTERIES IN TOTAL. I ALSO TOLD THEM THAT THE BRAKE LIGHTS WERE STICKING ON AND BURNING OUT THE BULBS, THAT THEY STAYED LIT SO PEOPLE COULD NOT TELL IF I WAS BRAKING AND THAT THE CRUISE CONTROL WAS NOT WORKING. I WAS TOLD BY CORPORATE THAT MY VIN DID NOT FALL UNDER A RECALL. I ARGUED THAT WHILE MY VIN MIGHT NOT HAVE BEEN IDENTIFIED IT DID NOT NEGATE THE FACT THAT THE CAR HAD THE SAME FAILURE AND CAUSE AS THOSE LISTED AS PART OF THE RECALL. THEY FINALLY AGREED TO WARRANTY THE BRAKE SWITCH FAILURE. I PAID FOR THE NEW BATTERY. HOWEVER, THE CAR WAS RETURNED TO ME WITH OUT WORKING TURN SIGNALS AND HAZARD LIGHTS. THE SERVICE REP FAILED TO RETURN MY CALLS ABOUT IT ON NUMEROUS OCCASIONS. ONLY AFTER I CONTACTED THE MGR DID THEY CALL ME. THEY SAID TO BRING IT BACK AND THEY WOULD FIX IT. NOW THEY WANT TO CHARGE ME $135 BECAUSE THEY SAY THE SWITCH INSIDE THE DASH FAILED AND IT WAS NOT RELATED TO THE ELECTRICAL ISSUES WITH THE BRAKE SWITCH. FUNNY THE CRUISE CONTROL, ETC WERE RELATED. I WAS TOLD THE BRAKE SWITCH ALLOWED ELECTRICAL TO BE BACK FED INTO THE SYSTEM THAT WAS TOO POWERFUL FOR THE CIRCUITS THUS BURNING THEM OUT. THEY CAN NOT EXPLAIN WHY THE TURN SIGNALS WOULD NOT BE AFFECTED BY THIS NOR WHY THEY RETURNED IT TO ME BROKEN. THIS CAR IS AN ELECTRICAL LEMON! *NM

DT : THE KEY WILL NOT TURN IN THE INGITION. HAD TO WAIT UP TO 10 MINUTES IN ORDER TO GET THE VEHICLE TO START. ONCE IT STARTED IT STAYED LOCKED/PARKED. IT WAS INTERMITTENTLY. CONTACTED THE DEALE, THEY COULD NOT DUPLICATE THE PROBLEM AND COULD NOT T REPLACE PARTS UNTIL THEY DUPLICATE. THIS STARTED ON MAY 15, 2005. ALSO THE TRUNK RELEASE WILL NOT UNLOCK FROM THE BUTTON THAT USED INSIDE THE VEHICLE. DEALER COULD NOT DUPLICATE THIS PROBLEM EITHER. *AK

AT ABOUT 30,000 MILE, THERE WAS A FAILURE OF ELECTRONIC INTSRUMENTATION PANEL DUE TO SOME KIND OF SHORT CIRCUIT, WHICH THEY FIXED UNDER WARRANTY. THIS SAME THING HAPPENED AGAIN AT ABOUT 60,000 MILE WITH SAME SYMPTOM, WHICH I COULD NOT FIX IT BECAUSE ITS WARRANTY WAS OVER. BUT, I STRONGLY BELIEVE THAT ITS INSTRUMENTATION IS FAULTY PART IF SAME PART HAS A FAILURE TWICE WITHIN 60,000 MILES WHEN OTHER INSTRUMENTATION PANEL LAST MORE THAN 220,000 MILE IN MY OTHER VW JETTA WITHOUT ANY FAILURE AT ALL.*AK

MY CAR CONTINUES TO GET STUCK IN PARK. IT'S LEFT ME STRANDED NEEDING ASSISTANCE FROM STRANGERS. ITS FRUSTRATING AND SCARY TO HAVE THIS HAPPEN.*AK

THE VEHICLE WARNING PANEL LIGHT ILLUMINATE FOR NO APPARENT REASON. THE BATTERY DIED. THE VEHICLE INDICATED IT WAS OVERHEATING WHEN IT WASN'T. THE VEHICLE INDICATED IT WAS OUT OF GAS WHEN IT WASN'T. THE VEHICLE HAS HAD CONSTANT ELECTRICAL PROBLEMS THAT AFFECT THE LIGHTS, DOOR LOCKS, SEATS, ENGINE AND WARNING LIGHTS. THE CONSUMER HAS STOPPED DRIVING THE VEHICLE. *AK