2021 Chevrolet Suburban Fuel System Problems

The front of the fuel tank is hanging down and nearly dragging on the ground. This was with normal driving on a highway. No hitting bumps or aggressive off-road anything. We noticed when we heard a scraping noise going slowly over a slight incline in a driveway that it was hanging down.

My 2021 Chevrolet Suburban stalled while driving in late September 2025 and had to be towed to a dealership. The vehicle is subject to an active fuel pump power control module safety recall that has been in effect since 2021. The vehicle was brought in specifically for repair of this issue. The work was processed under warranty, and I was charged a deductible. After learning the repair was directly related to an active safety recall, I requested reimbursement of the deductible, as recall repairs should be completed at no cost. That reimbursement request was denied. I have since been informed that the recall repair was never “completed,” and the recall still shows open in the manufacturer’s system. I am now experiencing shuddering and symptoms consistent with a potential stall recurrence. The original stall occurred while I was transporting my children, including special needs children who require regular transportation to school and therapies. The vehicle failure left us stranded at night in an unsafe area. Due to the prior stall, the unresolved recall status, and the recurrence of symptoms, I do not feel the vehicle is safe to operate. Thank you for your attention to this matter, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

I was standing at a red light with my foot on the brake and the car went into neutral and stalled. I could not restart the vehicle and had to be towed to the dealership where there confirmed a fuel pump module failure. There were no precipitating factors or warnings. This is extremely dangerous. The car is only 4 years old and many people have reported the same incident online, which often recurs, even after replacing the fuel pump. The dealership has ordered the part however it is on backorder without any estimated ship time. For a vehicle I paid over $70K for, this is concerning and frustrating. There is a known recall for 2021 Suburbans for this exact issue.

Driving vehicle on a highway at 55mph, tried to speed up, no propulsion. Fuel injector went bad.

My 2021 Chevrolet Suburban experienced a sudden no start condition which required the vehicle to be towed for repair. A diagnostic inspection determined that both the fuel pump and the fuel pump control module had failed. I paid out of pocket for the full repair, including replacement of both components. Several months later, GM issued a safety recall for the fuel pump control module on this vehicle. I submitted a reimbursement request to GM. GM agreed to reimburse only the control module , but refused to reimburse the fuel pump, even though the pump failure was directly caused by the defective module that is now under recall. Federal recall reimbursement guidelines require manufacturers to reimburse the full cost of the remedy for the defect. In this case, the defective module caused the fuel pump to fail, making the pump replacement part of the necessary remedy. GM’s refusal to reimburse the full repair cost leaves me paying for damage caused by the recalled component. I am requesting NHTSA’s assistance in reviewing GM’s refusal to reimburse the full repair cost associated with this recall related failure.

The contact owns a 2021 Chevrolet Suburban. The contact stated that the check engine warning light was illuminated. The vehicle was taken to an independent mechanic, where the map sensor was replaced; however, the failure persisted. Additionally, the vehicle failed to start. The vehicle was towed to another mechanic, where it was diagnosed and determined that the fuel pump sensor module had failed and needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact that the VIN was not included in a recall. The contact was referred to the NHTSA Hotline for assistance. The failure mileage was approximately 62,000.

What component or system failed or malfunctioned, and is it available for inspection upon request? Fuel pump How was your safety or the safety of others put at risk? Yes, vehicle stopped unexpectedly and and wasn’t accelerating Has the problem been reproduced or confirmed by a dealer or independent service center?no Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? No Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear?no

Car would not start. towed into dealer for repair. This is the second time this has occurred, a well-known issue with GM trucks. on both occasions was a defective part, Fuel pump power control module.

The contact owns a 2021 Chevrolet Suburban. The contact stated while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was taken to the dealer where it was diagnosed with fuel pump power control module failure. The contact was informed that the fuel pump power control module needed to be replaced. The vehicle was not repaired. The contact was informed that the parts to repair the vehicle had been ordered. The manufacturer was not made aware of the failure. The failure mileage was approximately 54,000.

The fuel tank strap bolts became loose and fell out, causing the fuel tank to drop. The vehicle has the original fuel tank and to our understanding, it has never been removed. We purchased the vehicle new and are the only owners.

The contact owns a 2021 Chevrolet Suburban. The contact stated that while driving 45 MPH, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended, and the vehicle decelerated unintendedly. Additionally, the vehicle failed to exceed 42 MPH. Later in the day, the gear shifter was shifted to reverse; however, the vehicle failed to reverse as intended. The vehicle was taken to the dealer, where it was diagnosed with transmission valve body failure. The contact was informed that the transmission valve body needed to be replaced. The vehicle was repaired. The contact stated that the vehicle was at the dealer from December 2024 until June 2025. The vehicle was picked up from the dealer. The contact stated that while driving at an undisclosed speed, the engine seized and failed to restart. The vehicle was towed back to the dealer, where the contact was informed that the fuel pump had failed, and the battery was drained. The contact was informed that the battery and the fuel pump needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure, and a case was filed. The failure mileage was approximately 35,000.

The fuel pump power control module (p129F, I believe) failed. I was in the carpool line when the engine sputtered then turned off, and would not turn back on. The engine light also came on. I had to walk my children the rest of the way, then got a tow truck. There were no dash light or other indications of a problem ahead of time. My local GM dealership was not able to get to me for multiple days, so I towed the vehicle to an independent mechanic. The mechanic informed me that there was already a recall on this part (Recall number N212332040). I paid for the repair, and when I contacted GM, was told that my VIN was not included in this recall. I would like my VIN added to the recall and other VINs with this same part that were not originally included in the recall.

The contact owns a 2021 Chevrolet Suburban. The contact stated while driving 55 MPH, the vehicle shut off unexpectedly and failed to restart. The transmission was in park(P) and failed to shift to neutral(N). The contact stated that several unknown warning lights were illuminated. The contact stated that the failure was related to NHTSA Campaign Number: 21V739000 (Fuel System, Gasoline). The vehicle was towed to an independent mechanic, who determined that the failure was due to the fuel pump module. The vehicle was towed to the local dealer, where it was diagnosed that the failure was due to the module and a battery replacement was needed. The dealer jumpstarted the vehicle. The vehicle was repaired. The manufacturer was contacted, but no assistance was provided. The failure mileage was approximately 90,000.

Started car, noticed check engine light on and rough idle. Car barely would go in reverse to exit parking spot, so I attempted to pull back in. Car would not move forward. Able to switch to neutral and push back into spot. Could have been a very dangerous situation if it had occurred while driving or with my children in tow. Car would not restart at that point. Failed fuel pump @ 50,000 miles.

The contact owns a 2021 Chevrolet Suburban. The contact stated while driving 5 MPH up the driveway, the vehicle lost motive power. The check engine warning light was illuminated. The contact was able to restart the vehicle; however, while the vehicle was idling, the engine shut off upon depressing the accelerator pedal. The vehicle was towed to the dealer, where it was determined that the fuel pump power control module had failed and needed to be replaced; however, the part was on a national backorder. The vehicle was not repaired. The contact related the failure to NHTSA Campaign Number: 21V739000 (Fuel System, Gasoline). The manufacturer was notified of the failure and informed the contact that the vehicle could not be repaired under the recall because the VIN was not included. The failure mileage was approximately 46,000.

The contact owns a 2021 Chevrolet Suburban. The contact stated while driving 45-55 MPH, the vehicle lost motive power inadvertently. There was no warning light illuminated. The contact was able to veer to the side of the road. The vehicle failed to restart and was towed to the dealer, where it was diagnosed that the fuel pump power control module had failed and needed to be replaced. Additionally, the dealer informed the contact that the battery needed to be replaced. The contact related the failure to NHTSA Campaign Number: 21V739000 (Fuel System, Gasoline) however, the dealer informed the contact that the VIN was not included. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 90,000.

Vehicle stalled while driving in center lane on I-4 in Orlando in traffic. There were no warnings prior to the vehicle stalling. When trying to restart it, the low fuel warning appeared along with the check engine light. I was unable to restart the vehicle leaving us stranded in the middle lane of I-4 in heavy traffic. FL Road Rangers arrived to offer aid and had to manually place the vehicle in Neutral under the vehicle at the transmission. Vehicle was then pushed off the highway onto the shoulder. Vehicle was towed to Starling Chevrolet which was the closest Chevrolet dealer from the incident. Starling's Service Department had to replace the battery in order to run a diagnostic. Once the battery was replace, the diagnostic indicated that the issue is with the Fuel Pump Power Control Module Part No. 13544060 / 13554821. This part is on back order with no known availability time provided. Vehicle is still sitting at Starling Chevrolet. Although my vehicle does not show any open recalls, I found that the fuel pump power control module for the 2021 Chevrolet Suburban is part of a known Product Safety Recall N212332040 Stall While Driving.

The fuel pump power control module caused the fuel pump to fail and resulted in unexpected engine stall. The issue cause me and my 4 children to be stuck in the middle of the road waiting for a tow truck for over 3 hours. The vehicle could only be put in neutral while the car was on. Since I couldn’t start my car I could not put it in neutral to move the vehicle out of 2 way traffic. We want the issue confirmed by the dealership but the police who aided me and my children inspected the vehicle and recommend getting the fuel pump look at. No warnings were displayed.

Fuel pump incident identified in recall N212332040. NHTSA says our 2021 Suburban was not involved in the recall. But the incident happened 3 separate times. Our dealer made the repair under warranty.

While driving on the I-4 interstate on Saturday August 5, 2023 - my 2021 Cheverolet Surburban stalled as if it had no fuel (had 3/4 of a tank). I was barely able to get over to the shoulder across three lanes of traffic on an overpass before it completely shut off! The Surburban would not start - when pressing the start button the ignition clicked for an extended period of time. We used On Star to contact GM/Chevy roadside support. They ran a remote diagnostic stating an issue with the Fuel Management System. I was told that this is a common problem with the fuel pump failure. I see there are open recalls for many other GM vehicles but not for my VIN currently. My Surburban has 40,669 miles. We waited over 3 hours for the tow truck that was dispatched by GM/Chevy. We were not in a safe location. Turns out my Surburban cannot be placed in neutral without the vehicle being started, which means it had to be dragged on and off the tow bed. I had to pay $450 to have it towed to my my home town dealer as we were 90 miles from home. We were originally going to tow it to a local dealer when the Surburban stalled but they told me not to as they are backed up and could even look at it for 9 days. I am now waiting on word from my dealer. Clearly the recall needs to be expanded based upon what we are finding online and from what everyone is telling us locally.