There are 6 owner-reported engine complaints for the 2005 Ford E-450in NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
THIS VEHICLE IS A MOTORHOME, BUILD ON THE 2005 E450 CAB/CHASSIS WITH A GAS V10 ENGINE. WHILE DRIVING IN A SINGLE LANE CONSTRUCTION ZONE ON THE INTERSTATE THE ELECTRONIC THROTTLE BODY SYSTEM FAILED, AND THE ENGINE SUDDENLY STOPPED RESPONDING TO THE ACCELERATOR PEDAL. AS A RESULT THE VEHICLE SUDDENLY LOST POWER AND SLOWED TO A VERY VERY LOW SPEED (A FEW INCHES PER SECOND). AS TRAFFIC APPROACHED AND BUILT UP BEHIND I INCHED THE VEHICLE ONTO THE SHOULDER. THE VEHICLE WAS UNABLE TO MOVE UNDER IT'S OWN POWER ANY FURTHER AND REQUIRED A TOW. IT WAS AN EXTREMELY DANGEROUS SITUATION ON A CROWDED HIGHWAY, IN A CONSTRUCTION ZONE, WITH MY FAMILY.
TL* THE CONTACT OWNS A 2005 FORD E-450 VAN. THE CONTACT STATED THAT ANTI-FREEZE WAS LEAKING ONTO THE ENGINE. THE CONTACT TOOK THE VEHICLE TO A LOCAL MECHANIC WHERE HE WAS ADVISED THAT THE COOLANT HOSE WAS FRACTURED AT THE CONNECTION TO THE ENGINE AND CYLINDER HEADS. THE MECHANIC COULD NOT REPLACE THE HOSE DUE TO THE PART BEING ON BACK ORDER. THE MECHANIC HAD TO WELD THE HOSE TO STOP THE LEAK BUT THE REPAIR DID NOT REMEDY THE ISSUE. THE MANUFACTURER HAD NOT PRODUCED THE PART IN OVER A YEAR. THE FAILURE MILEAGE WAS 115,000.
TL* THE CONTACT OWNS A 2005 FORD E-450. WHILE DRIVING AT APPROXIMATELY 55 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE FAILURE RECURRED SEVERAL TIMES. THE VEHICLE WAS TOWED TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE FICM MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED SIX DAYS LATER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 134,213.
WHEELED COACH TYPE I 4X4 2005 FORD 350E 6 LITER TURBO DIESEL. UNABLE TO MAINTAIN ADEQUATE HEAT IN PATIENT COMPARTMENT. COMPARTMENT MEASURES 80 DEGREES WHILE TEMPERATURE FROM CAB MEASURES 190 DEGREES. HAVE DONE 4 TESTS OF RADIATOR FLUID THAT TESTED POSITIVE FOR OIL PRODUCT IN FLUID. HAVE NOW TAKEN VEHICLE TO 3 DIFFERENT CERTIFIED FORD SERVICE CENTERS WITH NO IMPROVEMENT. HAVE BEEN DEALING WITH THIS PROBLEM SINCE LATE OCTOBER. NEITHER WHEELED COACH OR FORD WANT TO TAKE RESPONSIBILITY FOR THE PROBLEM. THIS PROBLEM IS ONGOING. A LARGER PUMP WAS INSTALLED, VALVES WERE CHANGED, AND THEY TOLD US THE HEAD GASKETS WERE OKAY. *AK
METROLIFT, THE AWARD WINNING TRANSPORTATION SERVICES PROVIDED FOR THE DISABLED COMMUNITY OF HARRIS COUNTY TEXAS BY THE METROPOLITAN TRANSIT AUTHORITY OF HARRIS COUNTY, TEXAS (HOUSTON METRO) HAS SUFFERED UNREASONABLE REDUCTIONS IN THE QUALITY OF DEPENDABLE SERVICE PROVIDED DUE TO THE VERY HIGH LEVEL OF ENGINE PROBLEMS IN 2004-2005 FORD E450 VANS. METRO HAS UTILIZED THE FORD E-SERIES PARA TRANSIT VAN AS THEIR VEHICLE OF CHOICE FOR TWO DECADES. UNTIL NOW, PAST USAGE HISTORY FOR THE E-SERIES VAN AT METRO HAS PROVEN TO BE GENERALLY RELIABLE. THE CURRENT VEHICLE CONFIGURATION WITH THE 6.0 LITER ENGINE HAS PROVEN TO BE MECHANICALLY UNDEPENDABLE AND PRECARIOUS. WE HAVE BEEN COMMUNICATING WITH SEVERAL DIFFERENT TRANSIT AUTHORITIES. OCTA (ORANGE COUNTY), ISLAND TRANSIT, MARTA, ETC... AND THEY HAVE EXPRESSED SIMILAR CONCERNS AS WE HAVE. ENCLOSED IS A LETTER FROM THOR INDUSTRIES ADDRESSED TO MR. WILLIAM FORD, CHAIRMAN OF THE BOARD AND CEO OF FORD MOTOR COMPANY EXPRESSING SERIOUS SAFETY AND OPERATING ISSUES WITH THE 6.0L DIESEL CHASSIS. WE HAVE SINCE LEARNED THAT FORD ANNOUNCED, THEY WILL BE DISCONTINUING PRODUCING THE 6.0 LITER ENGINE AND REPLACE IT WITH A MORE ROBUST 6.4 LITER ENGINE. *NM
I OWN A 2005 F350 POWER STROKE DIESEL PICKUP AND HAVE BEEN THROUGHLY DISCOURAGED BY FORD LACK OF ADMISSION TO THE ENGINE PROBLEMS. I HAVE NOT BEEN INVOLVED IN AN ACCIDENT, HOWEVER, I FEEL THAT THE CONSUMER NEEDS TO KNOW THE PROBLEMS WITH THE 6.0 LITRE POWERSTROKE. I HAVE HEARD MANY STORIES OF CONSUMER PROBLEMS AND YET FORD DENIES THE PROBLEMS. I THINK THAT FORD IS TRYING TO MAKE A "SILENT RECALL" BECAUSE A FULL RECALL WILL HURT THEM FINANCIALLY. PLEASE INVESTIGATE AS TO THE PROBLEMS WITH THIS ENGINE.*AK
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on May 4, 2026