There are 2 owner-reported body & structure complaints for the 2005 Ford Excursionin NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
BUBBLING AND RUSTING OF PAINT OFF ROOF OF TRUCK. *TR
DT: PURCHASED THE UNIT IN AUGUST AND THE FRAME WAS BENT. TOOK IT BACK TO THE DEALER AND RECEIVED A NEW ONE. THE FRAME ON THIS UNIT IS COCKED AND IS GOING. THIS HAS CAUSED THE CABINETS TO COME LOOSE, AND THE CABINETS ARE CURRENTLY GETTING REPAIRED. CONSUMER CONTACTED SUNRISE AND WAS TOLD THAT THAT IS THE WAY IT IS. THE BEND WASN'T AS BAD WHEN CONSUMER PURCHASED THE VEHICLE, IT'S GOING FROM FRONT TO BACK. *AK
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on May 4, 2026