2020 Ford Explorer Body & Structure Problems

The A-pillar trim on the driver's side is pulling away from the body of the car. The previous generation of this vehicle had the same issue and has had a recall. The trim can fly off while driving causing damage to other cars and accidents. The dealership body shop inspected the part and said that it needed replaced. I first noticed this due to the sound of wind while driving even with the windows shut. Not long after, I noticed the trim sticking out away from the body of the car.

The Driver's side pillar along the door and windshield blew off and almost hit the car behind me. On 10/22/24, the exact same thing happened but on the passenger side that time. Our Ford Dealer said the 2020 Ford Explorer model was not a recall item only 2017-2019 however later models also had many issues where these side pillars blew off.

The panoramic sunroof Rolo shade has malfunctioned and is currently sagging. This condition is expected to worsen over time, potentially obstructing driver visibility or posing a safety risk due to the possibility of entrapment or flammability. The vehicle has been brought to a certified Ford dealer for inspection; however, no additional inspections have been performed by other authorities at this time. There are no warning lights or alerts displayed in the vehicle related to this issue.

See attached document for potential defect petition

exterior review side mirrors cause loud whistle noise when driving.

On the glass panels in between the rear and front side windows, the panels are shattering underneath both sides. When looking up online to see if anyone else has this problem, there’s all kinds of pictures of this problem posted online..I’m including photos of mine. Have included photos of driver and passenger side.

Loose trim in the exterior rear window came loose and flew towards another can the lucky avoided the metal trim

Vehicle has a water leak inside the cabin. We tried pouring water down the sunroof drains and can hear a gurgling sound inside the cabin and observed water entering the cabin next to the dead pedal. Took vehicle to dealership and they replaced a different part and did not solve the issue. Musty mold smell present in vehicle causing allergic reaction and reducing driver's vision posing an accident risk. Unable to drive vehicle until leak is fixed and mold is remediated.

The contact owns a 2020 Ford Explorer. The contact stated while driving at an undisclosed speed, the driver's side front end of the hood was lower than normal. The vehicle was taken to the dealer, where it was confirmed that the failure was not due to a collision because all the bolts were in place. The dealer determined that the driver's side hood adjuster was missing, and the dealer installed a new hood adjuster on the driver's side of the vehicle; however, the hood remained unleveled. The contact stated that the passenger's side front end of the hood was in contact with the fender while there was a quarter inch gap between the driver's side front end of the hood and the trim. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline to report the failure. The failure mileage was approximately 68,000.

The contact owns a 2020 Ford Explorer. The contact stated that the vehicle was previously repaired under Customer Satisfaction Program: 22N17 (Power Window Switch Chrome Tip Replacement); however, the failure occurred with the driver's and passenger's side door handles. The contact stated that the chrome paint on the driver's and passenger's side door handles had peeled, exposing a sharp edge that cut the contact’s hand while opening the front driver's side door. The vehicle was taken to the dealer for routine maintenance, and the contact was informed that the driver's and passenger's side door handles were not covered by Customer Satisfaction Program: 22N17 (Power Window Switch Chrome Tip Replacement). The vehicle was not repaired. The manufacturer was made aware of the failure and a case was filed. The failure mileage was approximately 40,302.

The contact owns a 2020 Ford Explorer. The contact stated that while operating the vehicle, the interior sunroof shade cloth sagged down causing an obstruction of the rear window for the driver. The contact stated that the failure was due to a failed clip to the sunroof panel roller. The vehicle was not repaired. The manufacturer and local dealer were notified of the failure, but no assistance was offered. The failure mileage was 78,000.

As my [XXX] was opening the rear passenger door of the vehicle part of the chrome trim had came loose in turn causing a laceration on his finger. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2020 Ford Explorer. The contact stated that after a hurricane, there was water damage inside the vehicle. The contact drove the vehicle to a local dealer to be inspected. The contact was informed that water had entered the vehicle through the rubber seal of the windshield. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage 76,290.

The contact owns a 2020 Ford Explorer. The contact stated that while driving approximately 30 MPH, the interior panoramic sunshade cover detached from the interior roof headliner and fell inside the cabin of the vehicle. The vehicle was taken to the local dealer who determined that the sunshade cover needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was 66,000.

The right windshield trim is separating from vehicle. Ford has recalled 2011-2019 vehicles for this due to safety risk of trim molding coming off in traffic. My vehicle is a 2020 and seems to have same issue.

The contact owns a 2020 Ford Explorer XLP. The contact stated that his wife received a minor cut from the front driver’s side interior door handle because the chrome wrap on the door handle had started to deteriorate. No warning lights were illuminated. The vehicle was taken to a local dealer to be diagnosed. The contact was informed that the interior door handle chrome was peeling and had sharp edges. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline. The approximate failure mileage was 17,000.

The contact owns a 2020 Ford Explorer. The contact stated that while attempting to open the front driver’s side door from the inside, the chrome plating fractured, causing the contact’s hand to get struck. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and informed the contact that there were no recalls on the vehicle for the failure. The contact was instructed to contact the local dealer for the repair and to report the failure to the NHTSA Hotline. The failure mileage was approximately 62,000.

The sun roof cover has come lose blocking the rear view

Our 3rd car (used by our daughter) has started to smell like mold. I then noticed the back seat behind the driver side was wet. All windows were up and fully closed - never left open. I soaked up the water. Days later the water returned. I did some research online and found this is a recurring issues were weld joints breakdown and then leak. In that same forum the post referenced water built up where the spare tire is keep. I just opened up the spare tire area and noticed 3" of water and the mechanism for holding down the tire is rusty, suggesting the water has been there for sometime. As reference, here is the forum I mentioned above: https://www.cargurus.com/Cars/Discussion-t51317_ds819498

The contact owns a 2020 Ford Explorer. The contact stated while driving 70 MPH, the trim on passenger’s side windshield had detached from the windshield. The contact stated that the trim on the driver’s side windshield had also detached. The vehicle was diagnosed. The dealer was contacted and stated that the vehicle was out of warranty. The vehicle was not repaired. The manufacturer was contacted and stated that the vehicle was out of warranty and provided no assistance. The failure mileage was 40,000.