2021 Ford Explorer Complaint Log

I am reporting a safety incident involving a 2021 Ford Explorer. While driving at normal speed, the hood unexpectedly flew open and struck the windshield, completely obstructing visibility and causing damage. I did not open the hood prior to driving, and there were no prior warnings or indications of failure. The incident suggests a possible hood latch or secondary safety latch malfunction. I am submitting this report due to a serious safety concern involving sudden loss of driver visibility.

My car has 68,908 miles on it and the sunroof sunshade has drooped down now when I attempt to open it. When it does this it completely blocks the rearview window/3rd row seating which is a safety concern. There are no warning lamps at all for this issue. It sounds like it is operating normally but looks as though the glue has failed that holds the sunshade in the track possibly?

While I drive my vehicle down the road the car all of a sudden sounds like you throw it in park, it screeches and grinds in the front and will not let you push the gas pedal down even when on the highway. This causes sever risk to the people around me as well as my children who drive in this car… ford has an open recall for this which my vehicle falls under year and build wise. But does not correlate with my vin #

The contact 2021 Ford Explorer. The contact received notifications of NHTSA Campaign Numbers: 25V455000 (Fuel System, Gasoline) and 26V117000 (Visibility); however, the parts to do the recall repairs were not yet available. The contact stated that while driving approximately 40 MPH in inclement weather, the windshield wipers were activated, and the driver’s side windshield was not cleared, causing limited visibility. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The failure mileage was approximately 45,000.

The contact owns a 2021 Ford Explorer. The contact stated that while driving at an undisclosed speed in heavy rain, the windshield wiper motor started to operate at an excessively high speed. The contact attempted to change the setting; however, the wipers continued to operate very quickly. The following day, the contact discovered a significant amount of spider cracks on the windshield, specifically where the wiper blades operated. The contact received notification of NHTSA Campaign Number: 26V117000 (VISIBILITY); however, the part to do the recall repair was not yet available. The local dealer was not contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The failure mileage was 42,508.

The contact owns a 2021 Ford Explorer. The contact stated that while driving at an undisclosed speed, the rear of the vehicle unexpectedly jolted, and there was a dragging sound coming from the rear. The vehicle was taken to an independent mechanic, where it was diagnosed and determined that the rear axle had failed and needed to be replaced. The vehicle was repaired. The dealer was contacted. The vehicle was not diagnosed or repaired by the dealer. The dealer informed the contact that the vehicle could not be repaired due to the vehicle being previously assigned to a recall. The manufacturer was made aware of the failure. The approximate failure mileage was 75,000.

Interior panoramic roof shade roller broke and is not retracting the liner anymore

The third-row seat headrest in my 2021 Ford Explorer is stuck in the upright position and will not fold down, preventing the seat from fully collapsing. This affects rear visibility and cargo use, which may create a safety concern while driving. The issue appears to be a mechanical failure and has not been resolved despite repeated attempts to adjust it.

Car turns on but the engine will not turn over due to the electrical. And locks the car and not able to check or fix anything. If I was driving in the busy roads it would have been very dangerous as it stopped suddenly after starting the last time.

Passenger low-beam headlight failure. Dealer replaced headlight module but did not resolve. Next suggestion is replacing headlight for more than 2,000. Quite common issue on the Platinum model.

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 26V117000 (VISIBILITY); however, the part to do the recall repair was not yet available. The contact stated that while driving at an undisclosed speed in the rain, the windshield wiper motor failed to function as intended and prevented the windshield wipers from operating properly. The local dealer was not contacted. The manufacturer was not made aware of the issue. The failure mileage was approximately 90,000.

my son is rear facing and puts his arm in the forward facing belt path then can not get his arm back out. he starts screaming and crying and i have to pull the car over to the side of the road to help him get his arm out and even i struggle getting his arm free. no sooner than i start driving again, he puts his arm back through and it’s the same cycle. i have contacted britax and have unfortunately not gotten any solution for this issue.

vehicle stalls when diving . After pulling over ina coast and turning off with start stop button then turning it back on with start stop button vehicle runs fine until it happens again intermediately cold be days could be months apart. about the 6th time over 2 years that it has occurred

SUNROOF SHADE SAGS WHEN OPENING IT, IMPEEDING REARVIEW VISABILITY

When driving to our local store I noticed my down shift to be rough, so I turned into the back roads, I heard lots of noise coming from the back of the vehicle and then I heard a loud pop and it was my rear axe differential bolt that snapped causing me to lose power.

The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 26V117000 (VISIBILITY); however, the part to do the recall repair was not yet available. The contact stated that while driving at undisclosed speeds in the rain, the windshield wipers intermittently failed to operate as needed. Additionally, the windshield wiper fluid system failed to spray washer fluid while activating the button, even though the windshield washer fluid bottle was full. The local dealer was contacted and stated that the part for the recall would not be available until August 2026. The manufacturer was not made aware of the issue. The vehicle was not repaired. The failure mileage was unknown.

Transmission clutch failure. As a result my 2021 ford explorer needs a new transmission.

Recently purchased a vehicle that had just previously got a recall 23S55 3 weeks prior. Upon receiving the vehicle there was a slight clicking noise when going into gear. i took the vehicle to a ford dealer and they investigated the recall remedy was installed improper from the dealership and the vehicle was unsafe to drive the rear subframe of the car moves and has free play which made is very unsafe to drive . . While calling the dealership back that did the recall work they refused to take responsibility . i then put in a repair order through ford and they denied repairs for the recall mishap . I am being stuck with a $3500 bill for a recall that was installed improper.

Sun roof fabric/covering came off tracks and is now sagging. Many forums on this issue. When driving if windows are down, the fabric flaps in the wind and sounds like it will fly off. I no longer drive with the windows down. If it continues to sag, could obstruct rear view.

On [XXX], we sent a 2021 Ford Interceptor to J.C. Lewis Ford located at 309 W. Oglethorpe Hwy, Hinesville, Georgia 31313 for a recall under 23S55. The recall is a safety issue related to a rear axle bolt and the possibility the bolt can fracture. We had the recall done and returned the vehicle to service. On or about [XXX], our fleet manager was called to the Liberty County Jail because this vehicle was making a loud noise from the rear end. Our fleet manager had the vehicle towed to the county shop where it was inspected. They concluded the vehicle would need to be towed to Ford for repair since the rear axle bolt fractured, the exact issue that was addressed under the recall. A few days later, we were notified that the dealer was refusing to pay for the repair since they had already done the recall. I contacted Ford Customer Service, case number [XXX], to try and resolve the issue. After going back and forth, I received notification on February 3, 2026, that financial assistance has been denied and that this concern is caused by how the vehicle was / is used over and form of manufacturer defect or previously completed recall. The vehicle is a police interceptor purchased for use as a patrol vehicle for the Liberty County Sheriff's Office located in Hinesville, Georgia. The vehicle is assigned to our civil division and the operator serves evictions and civil documents. The vehicle is not used for patrol but even if it had been, that's the intended purpose of the vehicle when purchased. I have photos of the bolt which show it fractured and also shows the head of the bolt appears to have some damage, possibly from the manner in which it was installed. This failure has been identified as a safety issue related to the 2021 Ford Interceptor and is not a new issue. The recall referenced an axle bolt that can fracture, and that did happen but Ford doesn't want to take responsibility. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

For full details please refer to complaint 11715221. Since the initial complaint, repairs have been completed and I will attach a list of parts that were replaced. The repair confirmed the rear axle bolt sheared and there were significant metal shavings in the rear differential. When the bolt broke, numerous other components were damaged as detailed in the repair documentation. Ford has refused to accept any responsibility for this repair even though the safety implications for this type of incident are alarming.

The contact owns a 2021 Ford Explorer. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The contact's husband, who was an independent mechanic, used a diagnostic machine to diagnose the vehicle and discovered a failure with the emissions system. The contact stated that the failure was like the failure listed in NHTSA Campaign Number: 25V455000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The manufacturer was not made aware of the failure. The failure mileage was approximately 80,000.

The drivers side door latch mechanism malfunctions and causes the door to unlatch or does not allow the door to latch. This is a safety hazard. I know two other ford owners with vehicles after 2021 that is having this same issue. This calls for a recall!

The contact owns a 2021 Ford Explorer. The contact stated that while driving on several occasions at various speeds, the master warning, brake, battery, ABS, and brake system warning lights illuminated. Additionally, the message "STOP Safely Now" was displayed. The vehicle then went into LIMP Mode each time, but the vehicle failed to respond while the contact was attempting to turn off the vehicle or accelerate. The contact stated that while the vehicle was in neutral(N), it failed to respond as intended. The vehicle was taken to a dealer, where it was diagnosed that there were 11 undisclosed modules that needed to be updated, and the hybrid system was inoperable. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 54,230.

I was informed by the dealership that the engine issue with my 2021 Ford Explorer is the same issue for which a recall was issued. However, because my vehicle’s VIN was not included in the recall, I was required to pay for the engine replacement. I attempted to work with the dealership to have them coordinate with the manufacturer, but they declined to do so. I then contacted the manufacturer directly to file a complaint and request a review of the issue. I was advised that there was nothing they could do because my VIN is not listed under the recall. I am requesting that the manufacturer investigate this matter further and reimburse me for the repair costs if it is determined that the issue is applicable to my vehicle.

Rear differential/axle bolt broke, destroying other parts and making vehicle unsafe at the moment and then inoperable. Vehicle had previously had the recall work done for this exact issue prior to any issues/damage. Dealership is repairing the vehicle under warranty, but made sure to tell us that this is a known issue and the only true way to “fix” the issue is to install an aftermarket brace (at our cost).

2024 - 19k miles. Both rear shocks were leaking. Dealer replaced both at no charge. 2025 - 30k rear shock shows signs of leaking. Dealer states no leak. 2025 - 32k Tire shop says shock is leaking. I told them the dealer said it was not. they took pictures. 2025 - Arrive at dealer (2nd time same issue) Dealer states no warranty because I did not pay for replacements. They stated had I payed for replacements I would have a 2 year warranty. Since it's been over a year I have to pay for it. Left dealer called Ford and filed a complaint. Case # XXX-XXX or XXX? Under 40k miles and going on 3 sets of shocks. Online forums readily show this is a known problem that Ford will not acknowledge. Furthermore their warranty of 1 year vs 2 based on payment or warranty replacement should be illegal! INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Sunshade has fallen off the tracks and the fabric is falling. This is a known issue amongst Ford Explorers with a sunroof; rear visibility is completely blocked. Ford requesting $1800 just to repair shade.

While applying brakes coming to a stop light, the vehicle gave a message stating service brakes. The brakes still felt normal. Then after a few minutes, the brakes felt like they suddenly stopped working and then the rear tires started locking up and releasing. The frong brakes felt like they were not working at all. Stopping distance approximately tripled and not really any way to adjust braking pressure. Releasing the pedal would give a 2ish second delay before the brakes would reapply upon hitting the pedal again, and withing 1 second would lock up the rear brakes again, starting the cycle over again. Took approximately 3 applications to fully stop in a safe manner. Luckily I was already driving slow due to the warning and was able stop before hitting the car in front. Was driving approximately 30 mph when this happened. Under normal circumstances and driving distances this would have not been possible. The car was taken to the Ford. They determined there was internal failure in the Electronic Brake Booster. The fix was to replace the full assembly (EBB, ABS, etc), and flush the brake fluid. Along with diagnostics of the issue, the cost was $4,100.87 to fix. Since replacing the EBB assembly, the problem has gone away. There were no other indictions of an issue before this happened. I know other Explorer years, and other models that use this same component have been recalled for similar issues as well, and think there is a issue with this module as well.

Adaptive Headlamps keep going out causing a safety issue.

The contact owns a 2021 Ford Explorer. The contact stated that the VIN was included in NHTSA Campaign Number: 24V598000 (Engine). The local dealer was contacted and declined to complete the recall repair. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The contact had not experienced a failure.

When given gas to move from a complete stop, vehicle lost all power. After vehicle lost all power to rear wheels, warning lights flashed on cluster. Manually moved vehicle to side of road and checked under SUV to see rear axle was at a unusual angle and later discovered rear axle bolt on road. Vehicle was towed to dealership, which originally completed recall repair in July of this year, for this known issue. Repairs have been completed after 2 weeks, and was informed by dealership it was roughly 6 thousand in damages.

The contact owns a 2021 Ford Explorer. The contact stated that the vehicle was repaired under NHTSA Campaign Number: 23V675000 (Power Train); however, the repair failed to prevent a failure shortly after the vehicle was serviced. The contact stated that after shifting from reverse(R) to drive(D), there was an abnormal grinding sound coming from the vehicle before the vehicle lost automotive power. The vehicle was towed back to another local dealer, Sutton Ford (21315 Central Ave, Matteson, IL 60443); where it was diagnosed with a fractured rear axle bolt. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 77,000.

Panaromic sunroof blind became lose and is sagging, causing an unsafe driving experience, making it difficult to see out rear view mirrors.

The sunroof shade is sagging. It broke from one day to the next, and it’s blocking my rear view.

Police car started to run rough at low speed. Stalled in middle of road. Scanned codes and code for Catalytic converter showed up along with misfires from numerous cylinders. Brought to dealer and was told needed plugs and a wire. Vehicle was returned and the same issue occurred. Fixed again. Picked up and once again the same issue started. Turned around and brought it back to dealer. The mechanic stated he never checked the catalytic converter as he was never told it had a code for the converter being bad. Two weeks later I am informed that Cylinder 5 is bad. No compression. Two issues. Ford upped the warranty on the catalytic converters because of this common problem. The tech sheet shows that a bad cat will cause misfires, but never checked. Second issue is the recall 24s55 was for fords with a 3.o liter engine, built in Chicago, between the dates of 7/21 and 10/21. My vehicle was built in Chicago on 9/21 and has a 3.0 liter engine. I also received the post card regarding the recall and we had brought it t o the dealer. 24s55 states the valve could cause engine failure. Well now I have a bad engine. Ford says no recall even though prior Chief brought to dealer after receiving postcard for recall.

LED low beam headlight failures. Our 1st headlight failure occurred in January 2025 at 51,248 miles (Passengers Side), our 2nd failure occurred in December 2025 at 64,356 miles (Drivers Side). My claim is Ford decided to embrace LED technology with out properly performance testing it. LED headlights are new on the explorer platform since 2020, the platinum & ST trims are the only ones that utilizes LED's to my knowledge. The design intent was life of car which clearly is not occurring. Ford should have completed more testing and/or designed a serviceable headlight for all internal components. The cost of these lights is astronomical ($1600 a pop w/o labor or diagnosis fee). As reference we also own a 2006 Audi S4 & a 2012 F150 XLT. The Audi has ~170K miles on it and the F150 has ~130k miles on it. Both have the original headlights and bulbs within them. Both older technology and both still working as intended. The headlights in the 2021 car BOTH failed in terms of the low Beam LED components failing in under 4 years. Seems to be a common issue in over 50% of 6th Generation Platinum trim level explores on the market. Numerous others have experience similar issues. Asking for a recall for these. Again only on Platinum & ST trims so not nearly as many at the average XLT level trims.

The sunroof shade cover has become unattached to the rollers on the sunroof track. This causes sagging of the sunroof sunshade, and limits visibility while driving.

The parking collision sensors started to act up. Its been replaced 3 or 4 times in the last year over the same problem and no one has tried to tell me how to fix the issue besides keep getting it replaced. People are at risk of getting hit or hitting a object that could be in the way of me reversing.

My explorer is only 4 years old and it suddenly suffered catastrophic engine failure due to low engine oil. The engine started knokcing and clattering BEFORE any warning lights came on the dash. This could also be due to premature bearing failure which is common in the 3.0 ecboost engines.

The sliding roof mechanism for the sunroof failed and droops into the backseat impairing vision. This can be triggered accidentally while driving causing zero rear visibility. This is part of the sun roof that is the shade keeping the sun out of the car. With extremely little use on my 2021 ford explorer this mechanism has failed causing this dangerous malfunction. I found may posts in Facebook describing this same issue. [XXX] There’s just one example of many people having this issue. There’s component was taken to the Ford dealership where I was provided a verbal quote of more than $4,000 to fix, which is not feasible. There were no warning signs. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2021 Ford Explorer. The contact stated that while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate. In addition, the vehicle jerked aggressively, and the engine idled roughly. No warning lights were illuminated. The vehicle was towed to the contact's residence. The vehicle was taken to the dealer, where it was diagnosed with transmission failure. The contact was informed that the transmission needed to be replaced. The vehicle was not repaired. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train). The contact inquired if the failure was the result of the recall. The manufacturer was not made aware of the failure. The failure mileage was approximately 97,954.

The contact owns a 2021 Ford Explorer. The contact stated that while driving at approximately 25 MPH, the liner of the panoramic sunroof was opened and was sagging, which obstructed the view of the rearview mirror. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 38,800.

vehicle low beam headlights went out all of the sudden. Would not come back on after car was turned off and restarted. Drove home with high beams on. Next day, just the driver side low beam came back on. Took to dealer, they reprogrammed and headlights worked for three days, then went passenger low beam went out again. Took back to dealer and now they are telling me both headlamp control modules on both sides need replacing. The cost is very expensive and I am doubting this is the problem. This is a safety issue and I am reading blogs and the Platinum version of the Explorer seem to have issues. This could cause an accident and Ford could be liable. This issue needs to be looked at, as this should not be an issue for a car with 50K miles on it.

We received notification from Ford that there is a "rear axle bolt fracture" possible on our 2021 Ford Explorer and noted we were to contact our dealer to address. However when I reached out to the dealership (and then subsequently to Ford Customer Service) I was told that the issue was being treated on an "extended warranty" basis. We would recognize the issue when we noticed severe vibration and lost of mobility in the vehicle and that putting it in Park would not keep the vehicle from rolling. Based on those calls, my wife could be left on the side of the road, involved in a fatal accident (to her or others) etc., instead of addressing the issue as a preventive measure. In addition, nothing in our coversations or in their notice involved the cost to us for additional damage to the vehicle, towing or a rental car (as the dealership said they wouldn't even be able to order the bolts until the fracture occurred and they had the vehicle in their shop. The service code for this defect is 24N01. As of this date we have not experianced this issue but am trying to avoid it occurring since it is a known defect by Ford.

SUNROOF SHADE HAS FALLEN OFF TRACKS WHILE DRIVING

Everyday I get alerts saying the power train system, then I can’t use my cruise control, and many other alerts pop up

Dashboard not attached to frame. Clips intended to attach dashboard to frame are defective (cracked in half). Air bags may be affected (either won't deploy or will deploy on their own). Service Dept. at Ford dealership says this is the first case they've seen and repairing it would cost $$$. This vehicle has been regularly maintained and has 0 history of accidents. It is unknown if this defect has existed from the date the car was purchase(or earlier).

When operating the sunshade a plastic clip sprung from the assembly mechanism that retracts the shade towards my face. Now the shade is obstructing my vision of the road and I am concerned that I am going to run over someone and/or something.

LED LIGHT ISSUE. PASSENGER SIDE LOW BEAM. LIFETIME OF LED SHOULD BE 45,000 HOURS OR 12-15 YEARS. IT IS NOT WORKING. FORD NEEDS TO GENERATE A REPAIR ALSO CURRENT WARRANTEE WORK NEEDS TO BE COMPLETED INCLUDING THE REAR CAMERA.