There are 4 owner-reported engine complaints for the 2023 Ford Explorerin NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
Ecoboost. Coolant intrusion into cylinder head causing white smoke to come out of the exhaust. This is the second ford vehicle I have owned with the same issue.
The contact owns a 2023 Ford Explorer. While the contact’s son was driving at an undisclosed speed, the vehicle shuddered and shook violently. The driver noticed a strong fuel odor inside the vehicle. The hood was raised, and the fuel odor was much stronger. The vehicle was towed to the residence. The contact’s son, who is a certified mechanic, used a diagnostic machine to retrieve DTC: P0300, P0304, P0305, P0306, and P0352, indicating several cylinder misfires. The vehicle was towed to the dealer the following day and was diagnosed with three incorrectly misaligned cylinders. The contact was informed that the three cylinders had been realigned. The vehicle was repaired. The manufacturer was made aware of the failure but provided no assistance. The failure mileage was approximately 10,628.
The contact owns a 2023 Ford Explorer. The contact stated that while operating the vehicle, the engine was misfiring, and the vehicle hesitated while accelerating. The vehicle was taken to the local dealer, who replaced the spark plug,s but the failure persisted. Later, while driving, the vehicle went into LIMP Mode and was towed to the dealer, who diagnosed the vehicle and determined that the coolant hose had failed, and the hose was replaced. Shortly after retrieving the vehicle the misfire continued with the check engine warning light illuminated. The vehicle was taken back to the dealer, and the head gaskets were replaced. The vehicle continued to experience failures, and the fuel injector and the crankshaft position sensor were replaced. The contact stated that later, while driving at an undisclosed speed, the vehicle stalled in the middle of the road. The vehicle was towed back to the dealer, who diagnosed that the engine rod bearings had failed, and the engine needed to be replaced. The vehicle was not yet repaired. The contact also experienced electrical failures with the seat heaters and the mirrors. The cause of the failure was not yet determined. The manufacturer was notified of the failure. The failure mileage was 35,682.
Vehicle purchased in May 2023 (51323) at koons silver spring. Vehicle had computer and 'random stalling' issues where the car would not start/stay on in August 2023. Called dealership, vehicle towed to Koons for repair. Service team said they could not replicate issue. Vehicle continued having intermittent issues, vehicle dropped off for repair in sept 2023 - service team repaired main computer system. Oct 3 2023 check engine light came on and vehicle continued random stalling/jarring/jerking forward for amount of time that vehicle had to be driven back to residence (<1.0 miles from time/location when check engine light came on) tech came out to the residence to check the engine system, they identified a misfire but unable to determine why?. as of 11/3/23 vehicle remains at dealership, notified that Ford Safety Engineers (FSE) was notified of the issue, and no solution is available at this time. Can is unusable and is under 9,500 miles. I have not been able to have consistent use of my vehicle and have continued payments as expected. Dealership has no anticipated return date or repair date for my vehicle and this seems to fit the maryland lemon law criteria (car purchased in maryland, resides in maryland).
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on May 4, 2026