There are 50 owner-reported engine complaints for the 2004 Ford F-350in NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
While driving at 40-50 MPH the vehicle will lose power and then then stalls while moving leading to loss of power. The loss power of affects the power steering posing a direct threat for an auto collision due to the difficult in steering the moving vehicle into an emergency lane. Avoided several accidents with this truck. Once it is stalled it can take numerous times to restart the vehicle. This issue seems to occur more on slopes going up hill. This does not seem to occur as often going downhill or on areas with no incline. Currently vehicle has 126,931.8 miles on it. Regularly serviced and otherwise running fine.
MY TRUCK HAS MAJOR ENGINE DAMAGE BOUGHT IT AND THREE DAYS LATER THE EGR WENT OUT THEN NEXT THING YOU KNOW I GOT A BLOWN MOTOR
TL* THE CONTACT OWNS A 2004 FORD F-350. WHILE DRIVING APPROXIMATELY 20 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT COASTED THE VEHICLE TO THE SHOULDER TO A COMPLETE STOP. THE VEHICLE WAS STARTED NORMALLY, BUT STALLED AGAIN THE SAME AFTERNOON. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN NUMBER: 05V270000 (ENGINE). THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 133,307.
TL*THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 55 MPH, THE VEHICLE STALLED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO DISCOVERED THAT OIL WAS LEAKING FROM THE HEAD GASKET. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 210,000.
TL* THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 15 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 37,237.
VEHICLE WILL NOT START, CRANKS BUT DOES NOT START. DIAGNOSED AND REPLACED CAM POSITION SENSOR. *TR
TL* THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS THE VEHICLE WOULD SUDDENLY HESITATE AND THE SPEED WOULD DECELERATE. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE INJECTOR CONTROL PRESSURE SENSOR WAS FAULTY. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000.
TL* THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT STATED THE EXHAUST SYSTEM WARNING LIGHT ILLUMINATED AND THE ENGINE LOSS POWER. THE VEHICLE RESTARTED. THE CONTACT MENTIONED THAT THE FAILURE RECURRED ON SEVERAL OCCASIONS. THE CONTACT REFERENCED NHTSA CAMPAIGN NUMBER: 07V139000 (POWER TRAIN). THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE EXHAUST SENSOR NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS UNKNOWN.
WHILE DRIVING VEHICLE HAS INTERMITTENT LOSS OF POWER, DIAGNOSED AND SERVICED EGR VALVE, REPLACED EGR THROTTLE VALVE AND SEALED THE BOOST INLET TUBE. *TR
CHECK ENGINE LIGHT/NO POWER/HARD STARTING- REPLACED EXHAUST BACK PRESSURE SENSOR- VEHICLE FAILURE OF AMBULANCE RESPONDING TO A CALL. *TR
VEHICLE HARD STARTING CAUSED BY FAILURE OF HIGH PRESSURE OIL PUMP, REPLACED ICP REGULATOR, REPLACED EGR VALVE AND INTAKE GASKETS. *TR
TL* THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT STATED THAT THE VEHICLE STALLED WITHOUT WARNING WHILE DRIVING 65 MPH. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE WHERE AN INDEPENDENT MECHANIC PERFORMED A DIAGNOSTIC. THE FAILURE WAS LOCATED AT THE FUEL INJECTION PRESSURE SENSOR. THE MANUFACTURER WAS CONTACTED AND ADVISED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 05V270000 (ELECTRICAL SYSTEM). THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 85,000.
CRACKED HEAD, RESULTING IN COOLANT IN ENGINE OIL, HARD STARTING OR FAILURE TO START. *TR
CAM POSITION SENSOR FAILURE, VEHICLE WILL NOT START, FOUND COOLANT IN OIL ON REPAIR. *TR
TL* THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT STATED THAT THE VEHICLE ENGINE FAILED. THE ENGINE BLOCK WAS CORRODED DUE TO DEFECTIVE MATERIAL AND LEAKED CAUSED COOLANT TO LEAK. THE VEHICLE WAS TAKEN TO THE DEALER WHO ADVISED THE CONTACT THAT THE ENGINE WOULD NEED TO BE REPLACED. THE MANUFACTURER DENIED ASSISTANCE WITH THE REPAIRS, STATING THAT THE WARRANTY WAS EXPIRED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS 26,000.
LOSS OF COOLANT, WHITE SMOKE EXITING OUT OF EXHAUST. ENGINE OVER HEATING. CAN LEAD TO BLOWN HEAD GASKETS. *TR
TL* THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT STATED THE CHECK ENGINE LIGHT ILLUMINATED ON THE INSTRUMENT PANEL AND THE VEHICLE BEGAN TO FUNCTION WITH DIFFICULTY. THE VEHICLE WAS TAKEN TO THE DEALER AND THE GRV VALVE, OIL COOLER AND THE TURBO HAD TO BE DISASSEMBLED AND REBUILT. THE DEALER STATED THE HOSES WERE TOO SMALL TO CONTROL THE OIL FLOW AND THAT WAS WHY IT HAD TO BE REBUILT. THE DEALER STATED THE VEHICLE WAS DESIGNED BY MANUFACTURER IN THAT WAY. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 80,000 AND THE CURRENT MILEAGE WAS 85,000.
TL* THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE VEHICLE DECELERATED TO APPROXIMATELY 5 MPH AND THE LIMP HOME MODE MESSAGE APPEARED ON THE INSTRUMENT PANEL. THE VEHICLE WAS SAFELY DRIVEN TO AN AUTHORIZED DEALER, WHERE THE CONTACT WAS INFORMED THAT THE EGR AND OIL COOLERS NEEDED TO BE REPLACED. THE CONTACT WAS ALSO INFORMED THAT THE FAILURE WAS COMMON. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 72,000.
TL* THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT WAS DRIVING APPROXIMATELY 50 MPH WHEN THE VEHICLE SUDDENLY STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO BE RESTARTED AND WAS TAKEN TO THE DEALER. THE VEHICLE WAS DIAGNOSED AS THE FICM WIRING HARNESS NEEDING REPLACEMENT. THE DEALER ADVISED THAT THE FAILURE OF THE FICM WIRING HARNESS CAUSED THE FUEL PUMP AND INJECTOR TO FAIL. THE VEHICLE WAS REPAIRED. THE MANUFACTURED WAS CONTACTED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 98,800.
TL* THE CONTACT OWNS A 2004 FORD F-350. THE CONTACT STATED THAT COOLANT WAS OBSERVED LEAKING FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE DEALER CONFIRMED THAT THE HEAD GASKET NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 60,000 AND THE CURRENT MILEAGE IS 73,047. ..UPDATED 04/19/12 *BF UPDATED 04/25/12*JB
Showing 1–20 of 50 complaints
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on Apr 26, 2026