1998 Ford Windstar Body & Structure Problems

SUBFRAME RUSTED ON LEFT FRONT PASSENGER SIDE. 1998 FORD WINDSTAR. I HAD A POPPING NOISE WHEN I MADE A LEFT TURN AND LOUD CRUNCHING NOISE AND STEERING WHEEL PULLED TO LEFT. I HAD TAKEN IT TO A AUTO SHOP AND THEY REPLACED STRUTS.SWAY BARS AND BRAKES . NO ONE TOLD ME ABOUT THE RUST ISSUE WITH THE SUB FRAME. I DROVE IT HOME FROM SHOP. SAME PROBLEM. RETURNED THE VEHICLE TO SAME REPAIR SHOP AND THE HAD A WELDER ATTACH STEEL BRACKET TO HOLD UP SUB FRAME. 2 DAYS LATER WORSE. I HAD A SECOND MECHANIC LOOK AT IT AND HE TOLD ME THE FIRST REPAIR SHOULD NOT HAVE ASKED ME TO REPAIR ANYTHING ON THE VAN. SUB FRAME IS FAILED AT 128,436 MILES. I NOTIFIED FORD MOTOR CO . OF THE FAILURE, WAS GIVIN A CASE NUMBER. ENGINE WILL FALL OUT OF BOTTOM WITH CORROSION OF SUB FRAME. VEHICLE IS NOT SAFE TO DRIVE

REAR AXEL BROKE IN HALF WHILE DRIVING DOWN A FLAT ROAD. FORD DEALERSHIPS TELLING ME IT WILL TAKE AT LEAST A MONTH TO FIX. NO TALK OF PROVIDING A RENTAL VEHICLE. THEY WERE EVEN SAYING THEY MIGHT OR MIGHT NOT PAY FOR FIXING IT. I CALLED FORD CUSTOMER SERVICE WHO SAID I WOULD GET A DAY CAR RENTAL AND IF IT TAKES LONGER THAN A DAY, THE DEALERSHIP NEEDS TO GET A RENTAL PREAPPROVED BY FORD AND PAY FOR AS LONG AS IT TAKES TO REPAIR. SHE SAID TO CALL THEM THAT THEY WERE WAITING TO SET THINGS UP. I CALLED THEM, WAS TRANSFERRED TO 3 PEOPLE AND THEN A VOICEMAIL. LEFT MESSAGE AND NO ONE CALLED. I THEN CALLED BACK AND THEY SAID I WOULD BE TRANSFERRED TO HEAD MANAGER AND AGAIN GIVEN A VOICE MAIL. I CALLED THE CUSTOMER SERVICE AGAIN AND EXPLAINED ALL THIS. THE GUY ANSWERING WAS BREATHING ON THE LINE, WOULD NOT SAY ANYTHING OR RESPOND AFTER I HAD FINISHED AND PUT ME THRU TO SURVEY WHICH I GAVE HIM ALL 1S. I CALLED BACK AND A CASE WAS OPENED. I NEED HELP. PLEASE HELP

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. WHILE DRIVING APPROXIMATELY 5 MPH, THE CONTACT HEARD AN UNUSUAL NOISE UNDERNEATH THE VEHICLE. THE CONTACT PULLED TO THE SIDE OF THE ROAD, LOOKED UNDER THE VEHICLE, AND NOTICED THAT THE FRONT PASSENGER SIDE WAS COMPLETELY RUSTED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO CONFIRMED THE EXCESSIVE RUST AND ADVISED THE CONTACT NOT TO DRIVE THE VEHICLE UNTIL IT WAS REPAIRED. THE CONTACT WAS UNABLE TO FIND A USED PART. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT DID NOT PROVIDE ANY ASSISTANCE. THERE WAS NO RECALL FOR THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 160,376.

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT WHILE HAVING ROUTINE MAINTENANCE PERFORMED, THE MECHANIC NOTIFIED HIM THAT THE SUB FRAME WAS COMPLETELY CORRODED. AS A RESULT, THERE WAS A POSSIBILITY THAT THE ENGINE COULD POSSIBLY FALL OUT FROM THE VEHICLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE BUT DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 170,000.

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THERE WAS A LARGE HOLE IN THE SUB FRAME AND ENGINE CRADLE. THE MANUFACTURER ISSUED A RECALL UNDER NHTSA CAMPAIGN ID NUMBER 11V030000 (STRUCTURE) PERTAINING TO 1999-2003 WINDSTAR MODEL YEAR VEHICLES. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 85,000. ..UPDATED 12-30-13 *BF UPDATED 01/09/14*LJ UPDATED 01/13/14

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT AFTER PERFORMING ROUTINE MAINTENANCE ON THE VEHICLE, HE NOTICED THAT THE FRONT SUB FRAME WAS COMPLETELY RUSTED AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED IN REGARD TO THIS ISSUE AND ADVISED HIM THAT HIS YEAR VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 11V030000 (STRUCTURE: FRAME AND MEMBERS:UNDERBODY SHIELDS). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 23,982. THE VIN WAS UNAVAILABLE.

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 10 TO 15 MPH, SHE SUDDENLY LOST CONTROL OF THE VEHICLE AND THE REAR END OF THE VEHICLE DROPPED DOWNWARD. THE VEHICLE WAS UNABLE TO BE TOWED, SO AN INDEPENDENT MECHANIC CAME TO THE LOCATION TO EXAMINE THE VEHICLE. THE MECHANIC STATED THAT THE FRAME FRACTURED IN HALF AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED AND THEY OFFERED NO ASSISTANCE. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 160,000. THE VIN WAS UNAVAILABLE.

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN FOR ROUTINE BRAKE SERVICE WHEN HE NOTICED THAT THE SUB FRAME WAS RUSTED AND HANGING FROM THE VEHICLE. THE MANUFACTURER WAS NOTIFIED AND INFORMED THE CONTACT THAT THERE WERE NO RECALLS FOR THE ISSUE. THE VEHICLE WAS NOT REPAIRED. THE CONTACT STATED THAT THE VEHICLE WAS PARKED AND WAS NO LONGER BEING DRIVEN AS A RESULT. THE FAILURE MILEAGE WAS 65,000.

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT WHILE HAVING THE VEHICLE EXAMINED BY AN INDEPENDENT MECHANIC, SHE WAS INFORMED THAT THE FRAME ON THE FRONT DRIVER'S SIDE WAS RUSTED THROUGH. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE, BUT OFFERED NO ASSISTANCE. THE FAILURE AND THE CURRENT MILEAGES WERE 97,500.

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT THE ENGINE MOUNT FRACTURED DUE TO RUST, CAUSING THE STEERING WHEEL AND PASSENGER TIRE TO TURN AT AN ABNORMAL ANGLE. A LOCAL MECHANIC DIAGNOSED THAT THE ENGINE MOUNT WOULD NEED TO BE REPLACED. NEITHER THE DEALER NOR MANUFACTURER WAS MADE AWARE OF THE FAILURE AND THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 115,000. THE VIN WAS UNAVAILABLE.

I RECEIVED A LETTER EARLIER THIS YEAR REGARDING MY 1998 FORD WINDSTAR FOR A REAR AXLE RECALL. I HAD IT SERVICED AT MALOUF FORD IN NORTH BRUNSWICK, NJ. WHEN MY SON PICKED IT UP, HE WAS TOLD THERE WAS A NEW RECALL FOR THE FRONT RIGHT SUBFRAME RUSTING OUT (SIMILAR PROBLEM AS THE REAR AXLE). THEY CHECKED THE SUBFRAME ON MY CAR AND IT WAS SEVERELY RUSTED. HE WAS TOLD THEY WOULD CALL US WHEN THE PARTS CAME IN TO FIX IT. I HAD AN APPOINTMENT TO FIX THE SUBFRAME THIS PAST TUESDAY (24/MAY). THE SERVICE DEPARTMENT CALLED AND SAID THAT WHILE THE SUBFRAME WAS DEFINITELY RUSTED OUT, AND THAT IT WAS DUE TO THE SAME DEFECT AS DESCRIBED, THAT PARTICULAR RECALL WAS FOR 1999-2003 WINDSTARS AND SINCE MINE IS A 1998, THEY WILL NOT FIX IT. PLEASE NOTE I HAD NO CLUE OF THE RECALL OR THE DAMAGE. THE FORD DEALERSHIP ADVISED ME OF IT. I WAITED FOR THE PARTS AND BROUGHT THE CAR IN WHEN THEY ASKED. NOW, THOUGH THEY CONFIRM THAT THIS RUSTED-OUT SUBFRAME ON THE PASSENGER SIDE IS EXACTLY WHAT THE RECALL IS FOR, AND THERE IS THE POTENTIAL FOR A DEADLY CRASH IF THAT SUBFRAME FAILS, THEY ARE NOT "AUTHORIZED" TO REPAIR A 1998 WINDSTAR. I DON'T KNOW IF MY CAR IS A LATE-MODEL 1998, BUT IT WAS MANUFACTURED AT THE SAME ONTARIO, CANADA PLANT AS THE CARS THAT QUALIFY FOR THE RECALL, AND A RUSTED RIGHT SUBFRAME IS NOT A NORMAL WEAR-AND-TEAR CONDITION. IT IS BEYOND NEGLIGENT TO ACKNOWLEDGE THE PROBLEM IN A 1999 WINDSTAR, BUT PRETENT THE SAME EXACT PROBLEM IN A 1998 WINDSTAR FROM THE SAME PLANT IS NOT THEIR PROBLEM. *TR

TL*THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT THERE WAS SIGNIFICANT RUST WITHIN THE FRONT SUBFRAME AREA. THE AUTHORIZED DEALER WAS NOTIFIED AND THEY INFORMED THE CONTACT THAT THERE WAS NO RECALL RELATED TO THE DEFECT FOR HIS VEHICLE, ALTHOUGH THERE WAS A RECALL ON THE 1999-2003 MODEL YEARS UNDER NHTSA CAMPAIGN ID NUMBER 11V030000 (STRUCTURE: FRAME AND MEMBERS:UNDERBODY SHIELDS). THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 165,000. UPDATED 03/02/11 *BF UPDATED 03/08/11

MY FAMILY OWNS A 1998 FORD WINDSTAR MINIVAN WHICH IS ALREADY SUBJECT TO THE AXLE RECALL AND WHICH DID SUFFER A COMPLETELY CRACKED AXLE. WE HAVE BEEN TOLD BY THE FORD DEALER THAT HAS POSSESSION OF OUR VEHICLE THAT THE FRONT COIL SPRING HAS FRACTURED. THIS IS DESPITE THE FACT THAT THE VEHICLE WAS PREVIOUSLY SUBJECT TO A RECALL THAT PLACED A COVER OVER THE COIL SPRING. THAT RECALL ONLY PROTECTED FORD FOR REPLACEMENT FOR A PERIOD OF 10 YEARS WHICH HAS EXPIRED. ALSO, THIS VEHICLE HAS BEEN EXPERIENCING VERY HARD STEERING AND A FRONT END CLUNKING NOISE BUT NO CAUSE HAS BEEN FOUND. WE FEEL THE LATEST 1999 AND BEYOND RECALL OF BRACKETS SHOULD ALSO APPLY TO OUR 1998 FORD WINDSTAR AS IT'S BASICALLY THE SAME EXACT VEHICLE. WE FEAR THAT THE CLUNKING AND HARD STEERING COULD BE FROM CORRODED BRACKETS WHICH IS NOT BEING RELAYED TO US. *TR

I HAVE A 1998 FORD WINDSTAR, IN WHICH THE REAR AXLE BROKE IN HALF SHORTLY AFTER COMING OFF THE HIGHWAY. I PULLED INTO A CUSTOMER LOT AND HEARD A NOISE, BUT I THOUGHT I RAN OVER A HOSE THAT WAS ON THE GROUND. IT WAS NOT UNTIL A WORKER CAME IN AN TOLD ME MY REAR WHEELS WERE AT A 45 DEGREE ANGLE, AND THE AXLE IT WAS SPLIT DOWN THE MIDDLE. I HAD TO GET MY WIFE TO PICK ME UP AND TAKE ME BACK TO WORK, AND THEN HOME. THE CAR HAD TO BE LEFT AT THE CUSTOMERS AND I HADIT TOWED THE NEXT DAY TO MY MECHANIC. HE SHOWED ME THE DAMAGE ONE AND POINTED OUT THE RUST AND THE BREAK. I WAS BLESSED THIS DID NOT HAPPEN ON THE HIGHWAY, FOR I HAD JUST TAKEN MY SON TO WORK. THE COST ESTIMATE FOR A NEW AXLE WAS $600.00, AND A USED AXLE WAS $275.00 AND THIS DID NOT INCLUDE ADDITIONAL PARTS AND LABOR.THIS HAPPEN ON JULY 22 2010 AT 3:00 P.M. THE FINAL BILL INCLUDING PARTS ,LABOR, AND TOWING WAS ABOUT $950.00. *TR

THE REAR AXLE IS CRACKED AND ALMOST SEPARATED. DON'T KNOW WHEN OR HOW IT HAPPENED. HAS NOT BEEN REPAIRED. *TR

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT HE WAS INFORMED BY AN AUTHORIZED DEALER THAT THE FRAME WAS SEVERELY RUSTED. AS A RESULT, THE FUEL LINES, BRAKE LINES AND PIPING WERE ALSO RUSTED AND CORRODED. THE BRAKE LINES WERE REPLACED. THE DEALER ADVISED THE CONTACT THAT THE FAILURE WAS COMMON IN HIS YEAR, MAKE AND MODEL. THE FAILURE MILEAGE WAS 123,000 AND THE CURRENT MILEAGE WAS 133,000.

WITHOUT ANY WARNING SIGNS THAT I COULD SEE, THE REAR AXLE ON MY 1998 FORD WINDSTAR BROKE IN HALF WHILE MY WIFE WAS DRIVING HOME FROM THE GROCERY STORE.SHE WAS ABLE TO PULL OFF THE ROAD AND CALL ME FOR HELP. THE REAR WHEELS WERE TILTED INWARD SO MUCH THAT WE HAD TO HAVE THE AUTO TOWED TO A LOCAL MECHANIC, WHERE THE REAR AXLE AND RELATED PARTS WHERE REPLACED. THIS INCIDENT HAPPENED ALMOST 9 MONTHS AGO, AND EVERY SINCE THEN I AM RELUCTANT TO DRIVE THIS AUTO ANYWHERE NEAR A HIGHWAY. BECAUSE THE ENGINE SEEMS TO BE VERY SOUND. WE SIMPLY USE THE VEHICLE TO DRIVE AROUND TOWN. ONE OF THE MAIN REASONS I FEEL I NEED TO REGISTER THIS COMPLAINT, IS BECAUSE I NOTICED AN INVESTIGATION THAT HAS BEEN INITIATED FOR 1999 AND LATER WINDSTARS. BECAUSE WE HAVE A 1998, I FELT THIS INFORMATION WOULD BE HELPFUL WITH THIS INVESTIGATION. *TR

I HAVE (HAD) A 1998 FORD WINDSTAR THAT TRANSPORTS NOT ONLY MY OWN THREE CHILDREN BUT TWO OTHER CHILDREN FROM TIME TO TIME. AFTER PULLING OUT OF THE GARAGE ONE DAY THE REAR OF THE MINI-VAN MADE A HORRIBLE SOUND. I LOOKED OUT THE DOOR AND SAW MY REAR TIRE IN A VERY PRECARIOUS POSITION. AFTER FURTHER REVIEW I NOTICED THAT WHAT ONE WOULD THINK COULD NEVER HAPPEN, SURE AS '!@#$% DID, THE REAR AXLE WAS CRACKED IN HALF. I DID SOME SEARCHING ON THE NET AND FOUND THAT I AM NOT ALONE. FORD SAYS IT IS NOT THEIR PROBLEM (UNTIL SOMEONE'S FAMILY DIES) BECAUSE IT IS PAST THE 5 YEAR WARRANTY. THE ROOT OF THE PROBLEM SEEMS TO BE A MANUFACTURER DEFECT THAT ALLOWS WATER TO ENTER THE AXLE AND NOT ESCAPE. THIS EVENT CAUSES THE AXLE TO RUST FROM THE INSIDE OUT. NOT VERY HAPPY HERE, BUT REALLY DON'T WANT TO SEE ANYONE GET HURT OR KILLED!!!!!!!! *TR

MY 98 FORD WINDSTAR WAS INVOLVED IN AN ACCIDENT WHERE A CHEVY TAHOE RAN A RED LIGHT AND T-BONED THE RIGHT REAR PASSENGER SIDE OF MY VAN. UPON IMPACT THE SIDE DOOR OF MY VAN FLEW OFF AND ENDED UP 15 FEET FROM THE VEHICLE. ALL OCCUPANTS WERE WEARING SEAT BELTS (MY WIFE AND OUR 5 CHILDREN) SO NO ONE WAS EJECTED FROM THE VEHICLE. OUR SON WHO WAS SITTING IN THE BACK SEAT ON THE PASSENGERS SIDE WAS HOSPITALIZED WITH MULTIPLE LIFE THREATENING INJURIES. THE FAILURE WAS NOT CORRECTED AS THE VEHICLE WAS TOTALED. *NM

PAINT BEGAN PEELING OFF LIFTGATE, ROOF AND SIDE DOOR IN MEDIUM TO LARGE SIZE STRIPS AND HAS CONTINUED TO WORSEN, REVEALING THE WHITE PRIMER BELOW. THERE IS A DEFECT WITH THE PAINT ADHESIVE. THE CONTRAST IN TONE BETWEEN THE DARK BLUE PAINT AND LARGE UNEVEN PATCHES OF WHITE PRIMER IS DISTRACTING TO OTHER DRIVERS, SINCE IT LOOKS SO ODD, AND HAS POTENTIAL TO CAUSE AN ACCIDENT. THE ENTIRE MINI-VAN NEEDS TO BE REPAINTED. I NOTE THAT 4 OF THE TOTAL OF 6 COMPLAINTS OF STRUCTURAL DEFECTS REPORTED TO NHTSA TO DATE FOR THIS VEHICLE MAKE, MODEL AND YEAR , NOT INCLUDING THIS ONE, ARE ALSO FOR PEELING PAINT ON UPPER SURFACES. THIS IS OBVIOUSLY A MANUFACTURER'S DEFECT AND SHOULD BE CORRECTED. (INCIDENT DATE ONLY INDICATES THE TIME AROUND WHEN I FIRST OBSERVED THE PROBLEM.)*AK