1998 Ford Windstar Suspension Problems

The contact owns a 1998 Ford Windstar. The contact stated while driving at various speeds, the vehicle was shuddering significantly. The vehicle was taken to a Tire Store, where it was diagnosed that the rear axle was corroded and had fractured from the upper side to the lower side. The mechanic related the failure to NHTSA Campaign Number: 10V385000 (Suspension). The vehicle was not repaired. The dealer was not notified of the failure. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was unknown.

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. WHILE DRIVING APPROXIMATELY 30 MPH, THE CONTACT HEARD A HISSING SOUND COMING FROM THE VEHICLE, BUT COULD NOT IDENTIFY WHERE THE SOUND ORIGINATED. THE CONTACT ALSO BEGAN TO SMELL A BURNING RUBBER ODOR. THE CONTACT PULLED INTO A NEARBY DRIVEWAY AND PLACED THE VEHICLE IN PARK. THE CONTACT WAS UNABLE TO IDENTIFY ANY FAILURES WITH THE VEHICLE. THE CONTACT CALLED A CERTIFIED MECHANIC; HOWEVER, THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE CONTACT STATED THAT THE FAILURES WERE SIMILAR TO NHTSA CAMPAIGN NUMBER: 10V385000 (SUSPENSION). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURES. THE APPROXIMATE FAILURE MILEAGE WAS 125,000.

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. WHILE DRIVING, THE STEERING WHEEL SHOOK AND THE VEHICLE PULLED TO THE LEFT AND RIGHT. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FRONT DRIVER SIDE SUBFRAME WAS RUSTED DUE TO CORROSION AND THE SUBFRAME NEEDED TO BE REPLACED. THE CONTACT CALLED JOHN KENNEDY FORD- POTTSTOWN AT (800) 790-8132 (LOCATED AT 3189 W RIDGE PIKE, POTTSTOWN, PA 19464) WHERE THE DEALER REFERENCED NHTSA CAMPAIGN NUMBER: 10V385000 (SUSPENSION), BUT NOT FOR THE SUBFRAME. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN A RECALL. NO FURTHER ASSISTANCE WAS OFFERED. THE FAILURE MILEAGE WAS 100,197.

LOUD CRACKIN AND POPPING FROM SWAY BAR ATTACHED FO RUSTED OUT CRADLE DRIVERS SIDE REAR CRADLE THAT HAS RUSTED OUT AND BROKEN AND HAS DROPPED DOWN 1/2 INCH AND ALSO RUSTED REAR AXLE JUST TAGGED AND REGISTERED IT IN VA THEN NOTICED ALL THE RUST TO SUBFRAME AND REAR AXLE VAN HAS MANUFACTURED IN CANADA ON DOOR AND A VERMONT CAR DEALER EMBLEM ON BACK DANGEROUS VEHICLE AM ICOVERED BY RECALLS ON THIS SAFTY HAZARDS

BROKEN AXLE WHILE DRIVING. THANKFULLY WAS NOT DRIVING AT HIGHWAY SPEEDS OR THIS COULD HAVE BEEN DEVASTATING. FORD WILL NO LONGER HONOR 3RD RECALL AFTER INSTALLING SAFETY PLATES AND SAYING AXLE LOOKED OK.

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT WHILE THE VEHICLE WAS IN FOR ROUTINE SERVICE, IT WAS INFORMED THAT THE BRACKET SUPPORT FOR THE SUSPENSION WAS CORRODED AND NEEDED TO BE REPAIRED. THE VEHICLE WAS PREVIOUSLY REPAIRED UNDER NHTSA CAMPAIGN NUMBER: 15V608000 (SUSPENSION). THE CONTACT WAS INFORMED THAT THE VEHICLE WAS UNSAFE TO REPAIR AND WAS UNSAFE TO BE DRIVEN. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE WAS 158,000.

NO RECALL ON MY VIN # BUT I AM HAVING THIS ISSUE. SUSPENSION:FRONT:SPRINGS:COIL SPRINGS RUBBING TIRES.CAUSING TO USE UP TIRES FAST. MAKE A RUBBING NOISE WHEN TURNING. *TR

NOVEMBER 2010 MY VEHICLE WAS SERVICED FOR A RECALL WHICH 2 REINFORCEMENT BRACKETS WERE PLACED ON THE REAR AXLE. THE RECALL WAS FOR REAR AXLES THAT WERE CRACKED OR BROKEN. MINE WAS NOT REPLACED JUST REINFORCED. ON 4-9-13 MY REAR AXLE CRACKED, AND I CAN NO LONGER DRIVE THE VAN. UPON CALLING FORD AND SPEAKING WITH CUSTOMER SERVICE, I WAS INFORMED THEY DID THEIR PART BY PLACING BRACKETS IN 2010 AND EVEN THOUGH THE AXLE CRACKED ANYWAY IT IS NOW AT MY COST. THANKFULLY THIS DID NOT HAPPEN WHILE I WAS DRIVING WITH MY CHILDREN, BUT I AM VERY UPSET FORD KNOWS THIS IS A PROBLEM WITH THE REAR AXLE, AND CHOSE TO PLACE BRACKETS THAT DID NOT "FIX" THE PROBLEM. *TR

TL*THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT WHILE IN REVERSE, THE CONTACT HEARD A LOUD SOUND FROM UNDERNEATH THE VEHICLE. UPON INSPECTION, THE CONTACT NOTICED THAT THE REAR AXLE FRACTURED AND CAUSED THE REAR TIRES TO BEND OUTWARD. THE MANUFACTURER STATED THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN I.D. NUMBER 12V195000 (SUSPENSION). THE FAILURE MILEAGE WAS 180,000. UPDATED 10/22/13 *CN UPDATED 10/25/2013 *JS

MY WIFE WAS TAKING MY YOUNGEST TWO CHILDREN TO SCHOOL IN OUR VEHICLE WHEN SMOKE STARTED POURING IN THROUGH THE VENTS OF THE VEHICLE AND AT THE SAME TIME SHE LOST CONTROL OF THE STEERING SLIDING OFF ONTO THE SHOULDER OF THE ROAD. ONCE MY WIFE MADE SURE EVERYONE WAS OUT OF THE SMOKE FILLED VEHICLE SHE NOTICED THE TIRE WAS COMPLETELY SHREDDED ON THE PASSENGER FRONT SIDE OF THE VEHICLE. SHE NOTIFIED ME AND WE HAD THE VAN TOWED TO A MECHANICS SHOP WHERE WE FOUND OUT THAT THE FRONT PASSENGER SPRING HAD BUSTED CAUSING THE TIRE TO BE SHREDDED. THE MECHANIC ADVISED BUYING TWO NEW TIRES FOR THE FRONT OF VEHICLE, HE ALSO ADVISED BUYING TWO NEW SPRINGS AND REPLACING BOTH OF THEM ON THE FRONT. THE VAN WAS FIXED AND WE PAID FOR THE BILL AND TIRE COST OUT OF OUR OWN POCKET. THE MANUFACTURER OF THE VEHICLE INFORMED ME TODAY THAT THEY WILL NOT COMPENSATE FOR ANY OF THESE COSTS EVEN WHEN A RECALL LETTER 01S19/01M03 STATES "WE WILL INSTALL PROTECTIVE SHIELDS AROUND THE FRONT COIL SPRINGS OF YOUR VEHICLE. THESE SHIELDS WILL PREVENT THE POSSIBILITY OF TIRE PUNCTURE SHOULD THE SPRING FRACTURE. ---- MOTOR COMPANY WILL ALSO PAY FOR ANY REPAIRS DIRECTLY RELATING TO THE FRONT COIL SPRINGS OF YOUR VEHICLE FREE OF CHARGE ( PARTS AND LABOR) SO TO ME THIS IS A FAILURE OF THE RESPECTED COMPANY FROM FULL FILLING WHAT I SEE IN MY EYES AS A OBLIGATION TO THE CONSUMER. I ALSO FEEL THE RECALL SHOULD HAVE BEEN TO REPLACE THE SPRINGS..NOT INSTALL SHIELDS WHICH I AM SURE WAS A MUCH CHEAPER ROUTE.I HAVE ALL RECEIPTS THAT CONCERN THIS MATTER. THANKS! *TR

AFTER IT WAS PUT INTO REVERSE AND I WENT TO PARK THERE WAS A LOUD NOISE AND I COULDN'T MOVE THE VAN. GOT OUT AND LOOK AT IT AND SAW IT WAS THE REAR AXEL COMPLETELY BROKEN. *TR

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT WHILE PERFORMING A ROUTINE MAINTENANCE CHECK UP ON THE VEHICLE, THE DEALER FOUND THE MIDDLE OF THE REAR AXLE WAS CRACKED DUE TO CORROSION ND RUST. THE VEHICLE WAS REPAIRED BY HAVING THE REAR AXLE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER: 10V385000 (SUSPENSION: REAR: AXLE: NON-POWERED AXLE ASSEMBLY) HOWEVER THE VIN WAS NOT INCLUDED UNDER THE RECALL. THE CURRENT AND FAILURE MILEAGE WAS 130,139.

REAR AXLE BEAM CRACK. *TR

FRONT SUB FRAME COMPLETELY RUSTED OUT. FORD HAS SUB FRAME RECALL FOR THE 1999-2003 BUT NOT THE 1998. *KB

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT WHILE DRIVING 20 MPH, SHE HEARD A LOUD CLUNKING NOISE. AFTER INSPECTING THE VEHICLE, THE CONTACT NOTICED THAT THE REAR DRIVER SIDE AXLE WAS FRACTURED IN HALF. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO VERIFIED THE FAILURE BUT WAS UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS 100,000.

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. WHILE DRIVING APPROXIMATELY 40 MPH, THE CONTACT HEARD A LOUD CLANKING NOISE OUTSIDE THE VEHICLE AND IMMEDIATELY THE VEHICLE WAS DRIVEN TO THE SIDE OF THE ROAD. THE CONTACT NOTICED THE REAR AXLE WAS COMPLETELY FRACTURED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS AND THE TECHNICIAN ADVISED HIM THERE WAS A RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 10V385000 (SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY). THE VEHICLE WAS THEN TOWED TO AN AUTHORIZED DEALER WHO STATED THE VEHICLE WAS INELIGIBLE FOR THE RECALL REPAIR DUE TO THE DATE RANGE MENTIONED IN THE RECALL SUMMARY. THE MANUFACTURER WAS MADE AWARE OF THE PROBLEM. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 194,000.

THE VEHICLE WAS TAKEN TO THE DEALERSHIP FOR A LEAKING HOSE. WHILE BEING INSPECTED THE FORD MECHANIC FOUND THAT THE DRIVER SIDE FRONT SUBFRAME WAS ALMOST COMPLETELY RUSTED THROUGH. THE DEALERSHIP STATED THE VEHICLE WAS UNSAFE AND WOULD NOT REPAIR IT. THERE IS A RECALL ON 1999-2003 WINDSTARS FOR THIS REASON. THE 1998 AND EARLIER ARE NOT INCLUDED AS THE SUBFRAME ON THE 1999-2003 IS "TUBULAR" AND THE 1998 AND OLDER IS "STAMPED". WHILE THE CONSTRUCTION IS DIFFERENT, THE PROBLEM SEEMS TO BE THE SAME AS I WAS ADVISED BY THE FORD MECHANIC THAT THE STAMPED SUBFRAME RUSTS OUT FREQUENTLY TOO. MY FATHER-IN-LAW WAS THE ORIGINAL OWNER OF THIS VEHICLE AND HE WILLED IT TO ME UPON HIS DEATH. THE VEHICLE HAS BEEN WELL MAINTAINED AND ALWAYS BEEN AN "INDIANA" VEHICLE. THE SUBFRAME ON THE OTHER SIDE IS FINE AND STILL HAS PAINT ON IT. *TR

WINDSTAR SUBFRAME IS COMPLETELY CORRODED AND UNSAFE. THIS IS CAUSED BY ROADSALT, NOTHING I DID. FORD REFUSES TO COVER THIS AS A RECALL. VEHICLE IS COMPLETELY UNSAFE TO DRIVE, AND FORD WON'T STAND BEHIND IT. *TR

WAS INFORMED THAT SUB-FRAME (ALSO CALLED ENGINE CRADLE) IS RUSTING AWAY ON MY VAN. AFTER LOOKING ONLINE, IT SEEMS THIS IS A COMMON ISSUE AMONG THESE VANS, WHICH IS CAUSED BY THE USE OF INFERIOR STEEL AND AN AC LINE RUNNING OVER THE SUB-FRAME. MY ENGINE CAN NOW LITERALLY FALL OUT UNLESS I PAY OUT-OF-POCKET TO REPLACE THIS. I KNOW NHTSA HAS AN INVESTIGATION INTO THIS, BUT I CAN'T WAIT MONTHS FOR A RECALL WHILE MY FAMILY USES THIS VEHICLE DAILY! PLEASE RECALL THIS PROMPTLY, MANY PEOPLE ARE PAYING THOUSAND FOR OUT-OF-POCKET REPAIRS ON AN ISSUE FORD SHOULD HAVE TO COVER. *TR

TL* THE CONTACT OWNS A 1998 FORD WINDSTAR. THE CONTACT STATED THAT THE REAR AXLE FRACTURED IN HALF WHILE DRIVING 5 MPH. THE VEHICLE EXHIBITED AN ABNORMALLY LOUD NOISE AS THE CONTACT MERGED THE VEHICLE TO THE SHOULDER. THE VEHICLE WAS TOWED TO A MECHANIC WHERE THEY INSPECTED THE FAILURE AND INFORMED HER THAT THE AXLE WAS FRACTURED AND THE VEHICLE WAS NOT DRIVABLE. THE MANUFACTURER WAS CONTACTED AND INFORMED HER THEY WOULD CONTACT HER AT A LATER DATE. THE FAILURE MILEAGE WAS 150,000.