2020 Hyundai Sonata Complaint Log

The AC Evaporator core is leaking. Known issue amongst these vehicles.

NHTSA Complaint Statement Subject: Stop‑Drive Recall – Vehicle Held Since March 5, 2026 – No Remedy, No Transportation, Buyback Delayed I am filing a complaint regarding a stop‑drive safety recall that has left me without access to my vehicle since March 5, 2026, and the manufacturer has not provided a timely remedy, transportation assistance, or a completed buyback. My vehicle has been at the dealership since March 5 due to a manufacturer-issued stop‑drive recall. The dealership has confirmed they cannot legally release the vehicle because of the stop‑drive order. The vehicle is not repairable at this time, and the manufacturer initiated a buyback process. However, the manufacturer has been extremely slow to communicate or complete the buyback. Despite multiple attempts to contact them, I have not received a clear timeline, and the process has stalled. I have also not been provided with a loaner vehicle or consistent rental reimbursement, even though the stop‑drive order prevents me from using my car. Because of the delay, I am now facing financial hardship, including a past‑due car loan on a vehicle I cannot legally drive and cannot retrieve. I am effectively without transportation and without a remedy. I am requesting NHTSA’s assistance because the manufacturer has not met its obligations to provide a timely remedy or adequate support for a stop‑drive recall that has removed my vehicle from service for an extended period.

The back up camera sometimes is only a black screen, it is random and has done it in all sorts of weather. Usually is corrected when vehicle is started next.

On 2/19/2026 while driving, my 2020 Hyundai Sonata Limited 1.6T began making several loud explosive / popping sounds. At the same time, the fuel gauge on the display screen appeared to rapidly drop, as if the vehicle was losing gas. Immediately following this, the vehicle began to hesitate and lose power while accelerating. The hesitation felt like the engine was misfiring or struggling to maintain consistent performance. There were multiple explosive sounds before and during the hesitation. This created a major safety concern while driving and the vehicle underwent an inspection at Hyundai in Deland, FL. The service department was brief and stated they needed to keep the vehicle for repair for an unknown amount of time as the fuel tank expanded. No further information was provided at that time.

I have had my car since January of 2023 and I have had no significant issues. I bought the car with roughly 30,000 miles, fast forward to February of 2026 it has about 123,000 miles and the engine is burning oil very fast. My car loses oil so fast the oil light comes on way early before my next oil change is due.

Rear camera doesn’t work and is just a black screen. It started out intermittent and now doesn’t work at all.

It was smoking from the engine, I immediately stopped the vehicle. My safety was put at risk immediately while being in the vehicle when the air bags deployed hitting me in the face and causing my face to swell. The safety of others was put at risk due to others being right next to me and putting others at risk of engine blowing up. Yes, the vehicle has been inspected by police. There were no warning signs on the vehicle.

The contact owns a 2020 Hyundai Sonata. The contact stated that while attempting to start the vehicle, the vehicle failed to start. The battery and the key warning lights were illuminated. The contact stated that after several attempts, the vehicle started. The vehicle was driven to the end of the driveway and turned off. The contact was afraid of driving the vehicle due to the failure. The independent mechanic was made aware of the failure. The contact was informed of an open recall. The dealer was made aware of the failure and confirmed the open recall information. In addition, the contact was advised that the failure might be because of the unrepaired recall. The contact was advised to bring the vehicle in for diagnostic testing. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact received notification of NHTSA Campaign Number: 25V796000 (Fuel System, Gasoline); however, parts for the recall repair were not yet available. The failure mileage was approximately 42,947.

White pain is pealing off and it’s pretty bad especially when going through car wash

I have taken my vehicle to a certified Hyundai dealership multiple times due to intermittent starting issues. The car will unlock remotely, and the lights and electrical components will turn on, but the engine will not start. When this happens, I press the ignition button to turn the vehicle off and then try again. Sometimes it eventually starts, but there have been several occasions when it would not start at all, forcing me to call for a tow or have the battery jumped. This issue occurs most often in cool or cold weather. I had a brand new battery installed at the dealership in July 2025, yet the problem has continued. I have been dealing with this for over a year and have even been stranded out of state in below-freezing temperatures. Each time I bring the vehicle in, the dealership states they are unable to replicate the issue while it is in their service department.

The contact owns a 2020 Hyundai Sonata. The contact received notification of NHTSA Campaign Number: 25V796000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

The contact owns a 2020 Hyundai Sonata. The contact stated that while the vehicle was parked, the vehicle failed to start as intended. The contact stated that several unknown warning lights were illuminated. The contact stated that the vehicle eventually started and drove normally. The vehicle was then taken to an independent mechanic, where it was diagnosed and determined that the starter needed to be replaced. The vehicle was repaired. The manufacturer was not notified of the failure. The failure mileage was 27,000.

I own a 2020 Hyundai Sonata with factory-applied paint. The vehicle developed paint peeling/clear-coat failure on the driver-side rear quarter panel without any prior damage, accident, or repainting. The paint began separating from the body, exposing the underlying surface. I brought the vehicle to an authorized Hyundai dealer. The dealer acknowledged a paint adhesion failure and submitted the issue to Hyundai. Hyundai declined to fully cover the repair, stating the model year was not included in their paint warranty extension, even though similar peeling paint defects have been acknowledged and covered by Hyundai on earlier Sonata model years. The dealer ultimately repainted both rear panels due to the nature of the failure, but Hyundai required me to pay approximately 20% of the repair cost as a goodwill arrangement. I was not offered a full repaint or full reimbursement. I have also observed early signs of potential paint adhesion issues around the rear window frame, raising concern that the defect may progress to other areas of the vehicle. This appears to be a manufacturing paint adhesion defect rather than normal wear, and similar issues have been widely reported on Hyundai vehicles. I am reporting this issue to document a recurring paint adhesion defect on the 2020 Hyundai Sonata and to assist in identifying a potential pattern affecting additional vehicles.

While stopping at a major highway intersection on [XXX] for a red light vehicle stalls and will not start back up while everyone else continues at a 55 mph mile an hour passing me on each side! This happened more than 6 times . While you’re stuck in intersection,you have to keep trying to start the car eventually it will start . Apparently it is EGR valve and is a very common problem. IT IS NOTED IN THE common problem for this year making model and the repair cost is in the range of $1600 even the dealership said it is a very common problem. They have been experiencing it. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Coolant is leaking again after being fixed at a Hyundai dealer. If I don't fix it, my car will overheat and catch fire in the middle of a public road. My warranty has now expired, so I'll have to pay for the repairs myself. However, this problem is a design flaw, not related to the car's age or mileage. Hyundai should fix this problem. I'm not the only one; there are a lot of people complaining about this.

My 202 Hyundai Sonata is involved in the current hyundai fuel system recall. on 10/26/25 the fuel tank expanded and caused three explosive "boom" sounds inside the vehicle while I was driving with passengers. The backseat began heating and rising upward due to fuel tank swelling. The tank became pressurized, hissing, bubbling, and would not accept fuel. The vehicle became inoperable. The car has now been at hyundai of camelback since 10/27/25 (30 days). Hyndai Corporate has repeatedly delayed providing a remedy and keeps telling me they "need another week". I have received no repair plan, and no decision. This violates the requirement for a timely recall remedy. The defect caused structural damage and created a serious safety hazard. "

The contact owns a 2020 Hyundai Sonata. While the contact's wife was reversing, the back over prevention camera system displayed a black screen. The dealer was made aware of the failure. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact referenced an unknown recall with a similar failure; however, the VIN was not associated. The manufacturer was made aware of the failure and a case was filed. The failure mileage was approximately 46,000.

Without warning, symptoms of the A/C blower not working first occurred a little over a month ago. The fan just stopped blowing altogether (no cold or hot air). After turning the car and the A/C system on and off several times, it began working again and that was it. This past week, the same issue occurred intermittently over 3-4 days. The A/C blower did not come on for a day, the next morning it was functioning, that evening it stopped blowing again, and this went on for several days. Research of the symptoms via YouTube and many online forums, and most importantly confirmation through visual inspection of the fuse box, confirmed that the BLOWER fuse is burning so bad it has melted the connecting port in the fuse box. Whatever the electrical malfunction, the fuse burning and melting is disrupting the connection and ultimately the A/C blower itself. In the dead of such a hot and humid summer, it has been insufferable having to ride around with such inconsistent and intermittent air conditioning.

My vehicle was at a manufacturer‑authorized dealership for a federally mandated recall repair. While the vehicle was in the dealership’s exclusive care, custody, and control, it was struck by a third‑party cleaning vendor operating on dealership property and was declared a total loss. I did not hire or authorize this vendor. After the incident, the manufacturer informed me in writing that the dealership would repair the damage at their own expense, separate from the recall work. The manufacturer also stated they were covering the recall‑related repairs and were coordinating with the dealership. They provided weekly updates, monitored the recall repair, and escalated a backordered recall part. Later, after the dealership confirmed the vehicle was a total loss, the manufacturer reversed its position and stated it was “not involved.” The dealership has refused to identify the cleaning company responsible for the loss, their insurer, or any claim information, preventing any direct follow‑up. The manufacturer continues to direct me to “work with the parties involved,” even though the responsible vendor has not been disclosed. This raises concerns about the safety and oversight of the recall repair process, the handling of vehicles during recall service, and the manufacturer’s response when a vehicle is destroyed during a recall procedure.

Vehicle subject to NHTSA Recall 25V796000 (fuel system defect). In July 2025, while driving, a loud explosive sound came from the rear of the vehicle followed by raw gasoline fumes entering the cabin. Vehicle was towed to a Hyundai dealership and held approximately 120 days before being returned as repaired. In December 2025, the exact same defect recurred. A third-party diagnostic scan (performed before drop-off) confirmed DTC Code P14EE — Fuel Tank Check Valve / Evaporative Purge System failure — directly related to the recall. The vehicle was held an additional 110+ days while the dealer awaited a new remedy from the manufacturer. Total days out of service: 230+. The recall repair has now failed twice. The safety defect was never successfully corrected after a reasonable number of attempts. The vehicle is currently being withheld by the dealership pending an unrelated disputed repair charge.

The contact owns a 2020 Hyundai Sonata. The contact stated that the vehicle hesitated while depressing the accelerator pedal, with the check engine warning light illuminated on the instrument panel. The vehicle was taken to several independent mechanics and dealers to be diagnosed; however, the cause of the failure was not determined. The contact stated that one mechanic replaced an unknown sensor, but the failure returned soon after the repair. The manufacturer was notified of the failure. The vehicle was not repaired. The failure mileage was approximately 101,000

Whille driving back to Washington state my car check engine light came on and the car shut off while I was driving. I had to have it towed to the nearest city whi ch was Laramie Wyoming. There is no Hyundai dealer had to drive the car once it started back up to Cheyenne Wyoming it was checked. My on star told me there was a problem DTC P0145100 the status had red triangle the DTC power system powertrain and the DTC sub system EMS. I was told and given paperwork by the dealer and was told the car would need major repairs and could take up to 21 days once the work started it would have to he completed there because Hyundai had campaign dealing with my cars problem. I was told I could drive the car home but if the check engine light is flashing pull over immediately. My car is now at the 3rd dealer when I took it to Korum in Puyallup they did not have anyone to diagnose the vehicle only update onboard computer. They said and documented nothing was wrong with the vehicle which is inaccurate. I told Korum about the paperwork from the dealer in Cheyenne they did not so much as look at it. I took the car to the Dealership in Auburn Washington they to had the same findings as Wyoming also there was additional findings which corresponded with the smell of gas and my tank going empty after filling and trying to fill tank because was showing low fuel warning. Pictures were taken of the gas tank which had expanded as well as other pictures of the findings. I was told in Wyoming and Auburn that the code and findings are consistent with the Hyundai campaign

The HVAC blower motor and related electrical components (including the fuse box, wiring harness, or control module) have malfunctioned. The system either fails to operate entirely or works only on low, with unpredictable surging airflow. These components are still installed in the vehicle and available for inspection upon request. For the past five days, my family has been driving without a functioning air conditioner in extreme Oklahoma summer heat. This is not only uncomfortable but unsafe, especially for my young child who regularly rides in the vehicle. In addition, without reliable airflow, we are unable to defog the windshield in humid conditions, which significantly reduces visibility and increases the risk of a crash. The inability to regulate cabin temperature and airflow poses a serious safety hazard. Yes, the issue has been observed by the dealership during service visits. However, Hyundai has denied goodwill repair assistance and has not formally acknowledged the defect, despite Technical Service Bulletins and numerous similar reports from other owners. Yes, the vehicle has been inspected by an authorized Hyundai dealership as part of a multi-point inspection. No warning lamps or dashboard messages appeared. However, symptoms began nearly a month ago and have persisted, including intermittent blower operation, limited airflow regardless of settings, and occasional surging. While I have not personally noticed a burning smell, I’ve found numerous reports from other 2020–2021 Sonata owners describing complete blower failure and smoke smells, often tied to fuse box or electrical issues.

It was about 100 degrees outside yesterday, and while trying to pass a car, I look in my rearview mirror and notice there is fuel shooting out from my fill hose under my gas flap. I lost over 3 gallons of fuel on the road. This happened my whole 60 mile trip. This has happened to me before, but the temperature was around 76 degrees and it does not happen in cold weather. I have a feeling my fuel tank is expanding because when I took out my back seat where my fuel tank is located, the body of the car is all buckled up to the point where I can't get my backseat to latch down anymore. My car is available anytime for inspection upon request. I have not taken it to a dealer to get it looked at, there has not been a police report filed. And there were no warning lights or indicators other than a popping sound coming from my backseat area before the problem occurred. There are no warning lights or indicators after the problem either. I feel like I'm driving a bomb because my fuel tank could blow up at any time. This problem can be reproduced anytime by filling the tank and driving it in 90 degree weather.

Something went wrong in the fuel tank that caused it to become so pressurized that the tank expanded up and out so far that it pushed the exhaust pipe down and my back seat of out place. The only issue I had was the car was accelerating slower than usual but it wasn’t even enough of a difference for someone who didn’t drive it every day to be able to tell. It did this for two days then the check engine light came on and it just read “powertrain”. Began slow acceleration on 06.08.2025. Check engine light came on the night of 06.09.2025. I took it to the dealership 06.10.2025. I immediately took it into the dealership and they told me the car could have exploded. There was a previous recall for the fuel pump that I had replaced at the dealership. After seeing my car, they said their techs and the techs at HMA have never seen one this bad and that maybe after replacing the recall part the system update failed in my vehicle and the issue was never actually resolved.

So I was driving down the highway and I went to pass a car, (I never get close when passing) I was probably at least a quarter mile away from the car I was passing. I have every safety feature turned off, as I have, since buying the car almost 2 years ago. All of a sudden, I’m not sure if my sensor was off or what, but I’m assuming it thought I was too close to that car and it just started swerving all over the highway. I went left/right 4 times before I was finally able to regain control, I couldn’t couter-act the swerves, nor could I hold my steering wheel straight to stop them. Luckily there were very few people on the highway as it was early in the morning. Had the time of day been different, I probably wouldn’t be here today, and some others probably wouldn’t be either, at least lots of injuries I’m sure. It hasn’t been confirmed, i don’t even know how to do that honestly, I was the only one in the car. I didn’t call anyone/say anything until right now because I was already running late for work, I was shaken up but I just called my parents and they said to look up recalls/file a report, which it seems like this is how I do it? There were no warning signs, nothing, I was driving for already about 30 minutes and everything was fine, never had any issue like this ever before. Like I said I’ve had this car for almost 2 years and she has been an absolute dream, aside from this mishap. But now I am very terrified to drive it, i don’t know what happened honestly, I don’t know what could have caused it, but this is why I hate smart cars. My safety was put at risk by what I assume was a safety feature malfunction of some kind.

In early May 2025 while driving around 40mph, I heard a very loud pop which startled me. Pulled over and looked back and noticed my backseats were push up out of place. I attempted to put the seat back into place but it wouldn’t fit into the latch anymore. The framing underneath the seats looked pretty damaged so I took it to a local mechanic. After doing some research, he found information for a check valve/fuel tank recall (Service Campaign 9B1) and then advised me to go a Hyundai dealership. I attempted to take it to the dealership, whom sent me away after I advised them of what happened. I came back the next day asking them to take a look at while informing them about the recall that could be related. Later that evening, they called and said the issue was directly related to the recall and the repairs would be covered. My car was in their possession for from 5.12.25 to 7.25.25 without any updates or instructions on what is happening. I was told they’re waiting to hear back from Hyundai Manufacturer on how to proceed. They returned my car to me on 7.25.25 stating everything was repaired. On 7.31.25 they called me back stating my tank needs to be replaced and bring the car back asap. My car was again being repaired and was returned to me on 8.25.25. Now my vehicle will not start randomly sometimes. At this point, I’m under the impression my vehicle is no longer safe as all the issues I’ve been facing are fuel related.

The ac blower keeps going out I looked it up and a lot of people are having the same problem my ac keep having to buy blowers and they last 1 week before they stop working and they are not cheap my blower keeps going out and my electric in my car keeps messing up when I try to put the ac up it goes up then goes down I don’t know what’s wrong but I looked it up and a lot of people have the same problem

My 2020 Hyundai Sonata has a recurring defect in its engine or transmission, causing sudden deceleration to ~10 mph without warning, often on major highways, with warning lights (check engine, ESC, traction control, etc.) flashing seconds before the car decelerates. This forces me to swerve off busy roads, endangering me, my passengers, and other drivers. Near-misses with traffic pose an extreme safety risk, causing significant emotional distress. The car, at a Hyundai dealer since April 21, 2025, is available for NHTSA inspection. The issue began in January 2021, five months after purchase, with all the warning lights appearing during incidents along with rapid deceleration. The Hyundai dealer confirmed the problem in seven repair attempts (January 2021, December 2021, January 2022, November 2024, February 2025, and twice in April 2025) but never properly diagnosed or fixed it, citing no consistent diagnostic codes. Only the dealer assessed it; no inspections by Hyundai’s manufacturer, police, or insurance occurred. In November 2024, the defect recurred immediately after pickup, despite false assurances it was fixed. In February 2025, the dealer kept the car over a month with minimal communication, yet it failed again. I picked up the car on April 4, 2025, but it broke down on April 6, less than 55 hours later. I returned it April 7 and picked it up April 17, and it failed again on April 21, 2025 with the vehicle remaining at the dealer since. The dealer and Hyundai offer no solution and this dangerous issue keeps recurring. Similar NHTSA complaints suggest a broader issue. Rapid recurrences—hours after April 4 and four days after April 17—prove the car is unsafe and assurances of repairs are untrustworthy. I no longer trust the Sonata or Hyundai’s repairs, as the defect persists.

I received a notice in the mail my car needed a software update. I went to the dealership to have the update performed. They informed me there was a service campaign for an expanding fuel tank due to pressure. They were unable to return my car to me at that time stating they were awaiting direction from Hyundai Motor of America for the fix. The fuel tank expanded so much it bent the body of of the car underneath the backseat. It also broke the support straps. The dealership stated it was a known issue with a vent valve. Causing the fuel tank to swell so much it damaged the body. They have had my vehicle for 9 weeks with no direction as to what to next.

My 2020 Hyundai Sonata has a recurring and dangerous defect involving sudden deceleration while driving. Without warning, the car abruptly slows to ~10 mph—often on the highway—while numerous dashboard warning lights activate. This poses an extreme safety risk to me, my passengers, and other drivers, as it forces me to maneuver off the road to avoid being hit. The issue began in January 2021, just five months after I purchased the car new. It has occurred repeatedly and unpredictably since then. I have taken the vehicle to Hyundai-authorized dealers for repair on five occasions (January 2021; December 2021; January 2022; November 2024; and February 2025), but the problem has never been properly diagnosed or fixed. In November 2024, the issue occurred immediately after I picked the car up from the dealership when they told me it was fixed and ready to drive. This most recent occurrence (February 2025) before tonight's incident on April 6, 2025, the dealer had my vehicle for over a month. During this time, communication was seldom initiated by the dealer. Now the problem recurred less than 55 hours after picking the vehicle up from the Hyundai certified dealer, who told me the issue was fixed and the car looks and runs great. Unfortunately I found myself in this dangerous situation despite the dealer's reassurances and Hyundai's involvement overseeing the repair process. The unsafe, defective Sonata is currently in my possession as I figure out next steps. Each incident is accompanied by multiple warning lights (e.g., check engine, ESC, etc.) but the dealer represents that no consistent diagnostic codes have been found. I’ve also found multiple similar complaints from other Sonata owners on the NHTSA site, suggesting this may be a broader issue. This unresolved defect has made the vehicle unsafe to drive and caused significant emotional distress. I no longer trust the car or the assurances from Hyundai or the dealer that it is fixed.

The contact owns a 2020 Hyundai Sonata. The contact stated that while the vehicle was parked, the contact became aware that the frame on the front driver's seat was cracked. The contact inspected the seat. The contact lifted the cushion and became aware that the bolts were cracked. There were no warning lights illuminated. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was 34,458.

Wiring harness under fuse box is not making a consistent connection and is causing the blower amp to overheat and disconnect. When this happen, cabin air doesn’t blow and the front and rear defrost stops working. The only way to make the blower engage is by removing the fuse box cover and tapping the 30 amp fuse things. I’ve taken my car to the dealership for this specific problem 5 separate times, and it was supposed to be corrected. Due to this poor connection, I am now about $1200 into repairs / replacing parts that aren’t the root cause. I am not taking my car back to the dealership for a 6th time to have it “fixed” but the service guy looked me in the face and said “you should trade it. We see this issue all the time in sonatas and elantras. It won’t be fixed”. I’ve replaced the blower motor, had the Freon charged, this is one of the vehicles with the exploding gas tank, and I’ve already paid to replace gaskets.

My wife and son experienced a terrible situation on the way home from training. They had to stop at the nearest gas station due to the vehicle showing extremely low gas in the tank during a short drive home. The fuel gauge initially showed about half a tank but drastically dropped on the way home. They stopped at a gas station to add fuel but during the process, fuel starting spewing out of the tank. The vehicle was scheduled to be dropped off at a later date for an open recall (service campaign 9B1). I called the dealership and told them I needed to get the vehicle in right away due to the incident. After bringing the vehicle to hyundai, they told me that the fuel tank exploded causing the tank to swell all the way around. Because the tank is located under the rear seat, we constantly heard air coming in due to the rear seat not seating properly. The check engine also was on and we smelled fuel while driving the vehicle. Hyundai representatives has been avoiding my calls to the point where I had to go in person for an update. Apparently, a district manager had to come inspect the vehicle to advise the dealership how to write up the request to send to corporate.

Service Campaign 9B1 That my gas tank has explanded/exploded due to the issue noted in the subject line. As you can see the whole bottom of the backseats have been raised up imcluding the part that connects to the gas tank itself. My car is immobilized and not drivable during this time. What is the next step to take?

I experienced an issue where the gas tank in my 2020 Sonata began to swell and emit loud popping noises while the vehicle was parked. I took it to the dealership, and Hyundai corporate eventually acknowledged the issue and agreed to buy out my loan. However, no official recall has been issued for this model year. This problem has had a major impact on my life. I lost my job due to not having transportation for over two months, and the stress of not knowing whether my vehicle was safe made it even worse. I had to upgrade my insurance for a loaner I never received, take financial hits, and go into deeper credit trouble—all while also recovering from a serious injury from a previous car accident. I now have to start over with a new loan while my credit is already damaged. I’m submitting this report not just for myself, but to ensure that other 2020 Sonata owners are protected and made aware of this issue. I believe this is a serious defect that warrants official investigation.

Fuel system expanded back seat

The contact owns a 2020 Hyundai Sonata. The contact stated that after shifting into reverse(R), the back over prevention camera screen temporarily displayed an image before the screen went black. The contact stated that the failure had become a recurring failure, but recently became a constant failure. The contact had not taken the vehicle to a dealer or independent mechanic to be diagnosed or repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 64,000.

My certified pre-owned 2020 Hyundai Sonata has experienced the same critical transmission failure three times since October 2024, creating dangerous safety conditions on highways and city streets. Component/System Failed: Transmission control system with consistent P0768 error code (Shift Solenoid D Circuit Fault). Safety Risks: The transmission failures cause sudden power loss and inability to accelerate while driving, including on highways at speed. This creates immediate danger to myself, passengers, and other drivers when the vehicle unexpectedly loses power during traffic situations requiring acceleration or merging. Problem Reproduction: The failure has been confirmed and reproduced by authorized Hyundai dealership three separate times: - [XXX]: P0768 error, replaced shift control solenoid valve - [XXX]: Same P0768 error returned, replaced entire transmission control unit - [XXX]: Same P0768 error again, replaced complete control wiring harness with extensive dashboard removal Warning Signs: Each failure was preceded by transmission hesitation, rough shifting, and check engine light activation before complete power loss occurred. Manufacturer Inspection: Hyundai technical assistance case #[XXX] was opened for the third failure, acknowledging the recurring nature of this defect despite multiple repair attempts. Assessment: This appears to be a systematic manufacturing defect in the transmission control system affecting safety. Despite three different repair approaches by Hyundai, the identical P0768 error continues to recur, suggesting a fundamental design or manufacturing flaw that creates ongoing safety risks for drivers. The vehicle was out of service for 44 total days across these three incidents, indicating the severity and complexity of this recurring safety defect. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

My 2020 Hyundai Sonata has a recurring and dangerous defect involving sudden deceleration while driving. Without warning, the car abruptly slows to ~10 mph—often on the highway—while numerous dashboard warning lights activate. This poses an extreme safety risk to me, my passengers, and other drivers, as it forces me to maneuver off the road to avoid being hit. The issue began in January 2021, still with less than 4,000 miles and just five months after I purchased the car new. It has occurred repeatedly and unpredictably since then. I have taken the vehicle to a Hyundai-authorized dealer for repair on five occasions (January 2021; December 2021; January 2022; November 2024; and February 2025), but the problem has never been properly diagnosed or fixed. In November 2024, the issue occurred immediately as I drove off the dealer's lot, having been assured the vehicle was repaired and safe to drive. The most recent visit lasted over a month, yet the dealer could not replicate the problem and returned the car to me in early April 2025, without a clear resolution. The vehicle is currently in my possession and available for inspection. Each incident is accompanied by multiple warning lights (e.g., check engine, ESC, etc.) but no consistent diagnostic codes have been found. I’ve also found multiple similar complaints from other Sonata owners on the NHTSA site, suggesting this may be a broader issue. This unresolved defect has made the vehicle unsafe to drive and caused significant emotional distress. I no longer trust the car or the assurances from Hyundai or the dealer that it is fixed.

I took my car in for a standard oil change and tune up. They found out that the fuel tank had expanded to the point where it caused significant damage to the metal frame. The Hyundai dealership sent it to the local body shop for an estimate for the frame, they sent it back because the dealership hadn't removed the gas tank, then the dealership sent it back to the body shop. It's been 3+ weeks, my car is still in the shop, and I haven't received any indication of whether my car is able to be fixed. The dashboard never displayed any warning messages and there were no symptoms of the problem. I had no idea the gas tank had expanded and could've caused an explosion or fire.

The contact owns a 2020 Hyundai Sonata. The contact stated that while reversing, the back-over prevention camera malfunctioned, and there was no image of the rear of the vehicle displayed. The contact stated that the display screen only displayed lines. The contact stated that the failure caused a visibility hazard for the driver. The vehicle was examined by an independent mechanic who determined that the camera was faulty and needed to be replaced. The vehicle was not yet repaired. The local dealer and manufacturer were not notified of the failure. The failure mileage was 130,000.

Heated seat burned through causing smell and potential burn of driver.

while driving my car on 3 different days the car slowed down, and the lights came EPB on, on the dashboard the EPB light came on the check engine light came on , forward collision light, auto hold light, slippery road light , and caution light with a ! mark.

I took my vehicle in for an oil change and was advised that my car failed a recall. The PCV valve failed. After the dealership, explain this problem to me I no longer feel safe driving this vehicle. Imagine being told that the fuel tank can expand and pop up the backseat of your vehicle at any given moment or even cause the car to blow up and no warning lights coming on to alert you that this part had a defect.

I believe the transmission malfunctioned as I reached 60 MPH / 4000 RPMs on the highway when it suddenly did not want to accelerate past that. The more I stepped on the gas pedal, the more it slowed down. I attempted to use the paddle shifters to shift up or down, but I was unable to shift up and shifting down did not allow me to accelerate past 4000 RPMs. The flow of traffic was faster than I could keep up with, and not being able to accelerate made it unsafe to be on the highway. I had to pull over, and get off of the highway. I found that others have reported this same issue online with the same make/model/trim, but I have not had time to take it in to be looked at. No warning lamps, messages, or other symptoms prior to failure. I only noticed when I got on the highway and needed to reach speeds greater than 60 MPH. Turning the car off, waiting a bit, then starting it again seems to have resolved the issue, but I am still uneasy with this having happened so suddenly. I fear the issue may return in the future based on what I have read online. The car is available for inspection upon request.

On or about November 13, 2024 our Hyundai Sonata 2020 gas tank almost exploded. We drove our vehicle to a dealership so that it could be checked because we kept hearing something that sounded like a loud pop / thumb underneath our vehicle. We had already been receiving notifications of a powertrain issue with the vehicle for years (without the dealership resolving the issue). So we were taking the vehicle in for numerous reasons when, the minute we drove our vehicle into the service bay (of a new and unrelated dealership) we were told that Hyundai's Corporate branch has ordered our vehicle grounded and told us we COULD NOT LEAVE with our vehicle or drive our vehicle off the dealership's lot. We were advised that our vehicle had almost exploded and that we were lucky to have brought the vehicle in. We were told that our vehicle should have never left the lot the day we purchased it brand new. We were told that our vehicle's backseats had detached and separated away from the frame of the vehicle. Our vehicle has been at the dealership since the day of the incident (e.g., on or about November 13, 2024). Our vehicle is still under factory warranty and powertrain warranty and Hyundai was not given us an end in sight or advised the public of the issue with their vehicles. WE were told that the vehicles needs repairs such as: 1. The vehicle needs the fuel tank assy and all of the parts for the tank, check valve, and campaign sticker: Please see TSB: 24-01-02OH

The contact owns a 2020 Hyundai Sonata. The contact stated while the contact was refueling the vehicle, the fuel was coming back out of the fuel tank onto the ground surface. The contact stated that the failure had occurred while traveling out of town. In addition, the contact stated that the failure had occurred several times and the check engine warning light illuminated. The vehicle was taken to an independent mechanic where it was diagnosed a failed fuel tank sensor. The contact was informed that the fuel tank sensor light. The contact stated that when the independent mechanic pulled out the rear seat to perform the repair, the mechanic noticed that the metal sheet under the rear seat was fractured due to the pressure of the fuel tank. The vehicle was not repaired. The contact was advised to take the vehicle to the dealer. The vehicle was taken to the dealer, however the dealer declined the repair. The contact was advised not to drive the vehicle and informed that the vehicle was a ticking bomb. In addition, the contact was advised to take the vehicle to a collision shop, prior to the repair being performed. The vehicle was not repaired or diagnosed by an independent mechanic or the dealer. The contact's insurance declined the repair stating that the failure was due to a manufacturer defect. The manufacturer was made aware of the failure and a case was filed. In addition, the contact was informed that the repair was not covered under warranty because the contact was the second owner of the vehicle. In addition, the contact's vehicle mileage was above the 60,000 mileage warranty coverage. The failure mileage was approximately 99,230.

My Passenger window fell down and will not go up, It is available for inspection upon request. Safety Risk is that the window is being help up by tape and if it falls all of a sudden while driving could break the glass and spread inside as well as cause object to fly out of the vehicle. This has not been inspected by the manufacturer or anyone No warning lamps or messages. I put my window down and then it never went back up and motor was just running and probably made it worse

I have the Chicco Fit360 and the magnetic chest clip is no longer magnetic it was coming apart with little to no movement. I would buckle the chest clip and then move it to put it in position and it would come apart. I know this is a common problem with this particular car seat and something needs to be done before a child dies or gets seriously injured because the chest clip comes apart while driving!