2009 Jeep Wrangler Fuel System Problems

When filling my tank, it spits gas back out of the nozzle. I’ve been told in several forums that this is a warranty issue and is to be replaced by a dealership for free. The item that needs to be repaired is a fuel filler tube. I don’t wanna spend the money on buying the part myself if this is something that is covered by the dealership through the factory. This happens every time I fill the tank and has been an ongoing problem for over a year almost 2 years. I have to fill it very slowly with gas as well. I cannot fill it fast as it will stop automatically. The part number is 52060489AH

Fuel overflow problem. It happens every time I fill up the gas tank.

Every time I fill the fuel tank it will overflow quite profusely. Not just a trickle, but more like a quart or more. Not only is this manufactured defect a COSTLY inconvenience, BUT A POSSIBLY DANGEROUS SITUATION. Not to mention stinking like gasoline when I arrive at my destination, which was Sunday church service the last time. Research has shown me there has been recalls for this issue on jeeps very near my vehicle's "birthday". I grew up pumping gas for my parents at the station, but now I have to be sure there is a "splash zone" of at least 5 feet of distance from the filler so innocent bystanders don't get splattered. I have been verbally attacked numerous times at the pump because of this manufacturer defect. Now I know perfection can be unattainable, lots of quirky parts in vehicles today, but i can honestly say this situation alone is keeping me from being an advocate of what i once thought was a great buy. I have replaced the steering damper that created the now legendary death wobble, and personally dealt with evap system part failures. Repairing those issues myself doesn't bother me, but the fuel tank is another story. This is something that should absolutely be addressed. If Im required by the government to pass an e-check so minimal fumes don't enter the atmosphere, then this needs to be replaced/corrected IMMEDIATELY because all these jeeps are dumping fuel on the ground all over the world! Also Ive learned about a mopar replacement filler tube with a check valve built in. I feel this issue should be recognized as a recall, or exposed for the environmental hypocrisy it creates.

WHEN FILLING MY 2009 JEEP WRANGLER WITH GAS, THE FUEL OVERFLOWS - OFTEN SO MUCH THAT IT SPILLS ONTO THE GROUND. NO MATTER HOW SLOWLY OR CAUTIOUSLY I PUMP THE FUEL, IT STILL OVERFLOWS. THIS HAS HAPPENED ON MULTIPLE OCCASIONS. IT IS MY OPINION THAT THERE IS A MALFUNCTION IN THE VEHICLE. I HAVE RESEARCHED THE MATTER AND FOUND THAT APPARENTLY I AM NOT THE ONLY ONE HAVING THIS ISSUE. I ASK THAT THIS BE DEEMED A RECALL - AND THAT THE COMPANY PAYS TO FIX IT. THIS MALFUNCTION COULD CAUSE A FIRE AND OTHER ISSUES RELATED TO GASOLINE EXPOSURE.

Any time you fuel this vehicle the fuel gushes out of the filler neck. We have tried several different fueling stations . Different times of the day and night. Nothing changes , the fuel still blows out. Sometimes even if you pump slow it will still spew back out. Not every station has the rubber splash guards on their nozzles. The reason this is a danger is very obvious. Gasoline has a low flash point , not to mention the health risk of the vapors. One freak spark unrelated to me fueling could have deadly consequences. I spoke to jeep headquarters about this issue. They refused to give me the lot number for the faulty fuel tanks. The fuel tanks that had issues was on 2008 and earlier jeep Wranglers. Our jeep was manufactured in 2/2009 and from what I have gathered uses the exact same tank as the 2008 and earlier tanks back to a certain year. Is it to far fetched to believe that the tank installed could be faulty , just like the earlier ones. Just so we are clear this has been occuring since we purchased the jeep and continues to. I would like jeep to replace the tank or the valve in the tank. They could install the retro fit repair . I don't feel as an owner we should have the Burden of replacing the tank.

THERE IS NO SAFETY STOP ON THE FUEL LINE. EVERY TIME THE TANK IS FILLED IT OVERFLOWS SPILLING GAS EVERYWHERE. THIS IS NOT NEW, BUT FINALLY REPORTING IT. THERE ARE TONS OF PEOPLE COMPLAINING ABOUT THIS ON THE INTERNET

WHILE FUELING THE PUMP WILL AUTOMATICALLY CLICK OFF, BUT FUEL WILL SPILL OUT ONTO THE VEHICLE, MYSELF, AND THE GROUND, HUGE SAFETY AND ENVIRONMENTAL CONCERN.

CRACKED FUEL TANK, FOUND THROUGH A SMOKE TEST

FIRST TIME FILLING THE TANK UP, AND OUT OF NO WHERE GAS EJECTED OUT ON TO ME AND WOULD NOT STOP. I HAD TO GRAB THE GAS NOZZLE OUT TO GET IT TO STOP. I WAS COVERED IN FLAMMABLE GAS, SMALL PUDDLES ON THE GROUND AND THE GAS THAT I COULDNT GET OFF THE PLASTIC BUMPER AND FENDER, RUINED THEM. NOT TO MENTION WAISTED $5 IN GAS AND EMBARRASSED WHEN I HAD TO TELL THE MANAGER OF THE SPILLED GAS.

FUEL RUNS OUT WHEN FILLING UP JEEP AT THE GAS PUMP HAPPENS EVERY TIME I FILL UP

TL* THE CONTACT OWNS A 2009 JEEP WRANGLER. WHILE FUELING THE VEHICLE, FUEL SPILLED ONTO THE GROUND. THE VEHICLE WAS TAKEN TO WALKER CHRYSLER DODGE JEEP AND RAM (5757 COLISEUM BOULEVARD, ALEXANDRIA, LA 71301, (318) 618-0103) WHERE IT WAS DIAGNOSED THAT THE FUEL FILLER NECK AND FUEL TANK NEEDED TO BE REPLACED. THE MANUFACTURER WAS CONTACTED AND STATED THAT THE 2007 AND 2008 JEEP WRANGLERS RECEIVED THE MANUFACTURER WARRANTED REPLACEMENT FOR THE FUEL NECK AND THE FUEL TANK; HOWEVER, THE 2009 WRANGLER WAS NOT INCLUDED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 90,000.

WHEN FILLING MY JEEP WRANGLER JK 2009 GAS TANK IT OVER FILLS WHEN PUMP SHUTS OFF THE SPILLING GAS ALL OVER MY 2009 JEEP WRANGLER JK AND GROUND.

WHEN REFUELING THE PUMP ALWAYS STOPS EVEN IF EMPTY, THIS MAKES IT VERY HARD TO KNOW IF IT'S ALREADY FULL OR IF IT'S JUST ACTING UP. THIS HAS BEEN HAPPENING FOR A COUPLE YEARS NOW, AND IT HAPPENS 100% OF THE TIMES I REFUEL. I HAVE READ IN FORUMS THIS IS A VERY COMMON ISSUE AND SOME YEARS HAVE BEEN FIXED. THIS IS A POTENTIAL FIRE HAZARD SINCE FUEL SPILLS ARE VERY COMMON WITH THIS PROBLEM.

CONSTANT OVERFLOW WHILE FUELING (~80% OF TIME). I DO NOT USE ANYTHING BUT REG GRADE FUEL. I DO NOT HOLD THE FUELING HOSE. IT DOES NOT MATTER IF I PUT THE HOSE IN ALL THE WAY OR SLIGHTLY OUT. IT TYPICALLY OVERFLOWS ABOUT 1/2 TO 1 PINT CREATING A FIRE HAZARD AND AN ENVIRONMENTAL ISSUE

EACH TIME I FILL MY JEEP WITH GAS THERE IS A GUSHING OF GAS AT THE END OF FILL UP. EACH TIME I FILL IT UP THE JEEP DOESNT WANT TO TAKE THE GAS EITHER. IT WAS WHEN THE VEHICLE IS STATIONARY AT A GAS STATION.

WHEN I REFUEL, WHEN PUMP STOPS GAS COMES OUT.

WHEN USING A GAS PUMP TO AUTO-FILL THE TANK, THE PUMP SHUTS OFF AND THE TANK OVERFLOWS SOME OF THE FUEL ONTO THE PAINT ON THE OUTSIDE OF THE 2009 JEEP WRANGLER. DOESN'T MATTER WHAT GAS STATION I GO TO, THE STYLE OF NOZZLE, OR THE ANGLE THE NOZZLE IS USED AT. IT OVER FILLS EVERY TIME. THIS JEEP WRANGLER X WAS RECENTLY PURCHASED IN NOVEMBER 2017 WITH 90, 961 MILES. STARTED EARLY NOVEMBER. I RECENTLY SOLD MY 1997 JEEP WRANGLER WHICH I HAD DRIVEN OVER 178,523 MILES IN THE 18 YEARS OF OWNERSHIP NEVER EXPERIENCED THIS PROBLEM NOT EVEN ONCE. INITIALLY I THOUGHT IT WAS OPERATOR ERROR UNTIL I READ THE COMPLIANTS ON THE INTERNET FROM OTHER JEEP OWNERS AND THE NHTSA WEBSITE.

WHEN FILLING UP MY 2 DOOR JEEP WRANGLER IT NEVER FAILS TO OVERFLOW, IT DOESN'T MATTER WHAT PUMP I USE OR HOW FAST OR SLOW I FILL UP. I HAVE RESEARCHED THAT THEY FIXED A COUPLE YEARS AND MINE DOESN'T FIT INTO THAT. I FEEL IT IS VERY FRUSTRATING THAT THEY WON'T FIX ALL YEARS CONSIDERING THEY KNOW THIS IS A COMMON ISSUE AND A SAFETY HAZZARD AS THE GAS DOESN'T JUST GET ALL OVER MY VEHICLE AND THE GROUND BUT MYSELF AS WELL. THIS HAS BEEN HAPPENING FOR A COUPLE MONTHS, I THOUGHT IT WAS MAYBE THE PUMP OR THE WAY I WAS PUMPING THE GAS AND NOTHING I HAVE DONE TO CHANGE IT HAS HELPED.

MY JEEP HAS BEEN HAVING AN ONGOING ISSUE WHILE FUELING. AFTER THE FUEL FILLING NOZZLE AUTOMATICALLY SHUTS OFF IT WILL SPIT OUT FUEL ALL OVER ME AND MY VEHICLE. I UNDERSTAND THAT THE WARRANTY ON 2007-2008 JEEP WRANGLER JKS HAS BEEN EXTENDED TO BE A LIFETIME WARRANTY AND MINE DOES NOT FALL UNDER THE WARRANTY, EVEN THOUGH IT IS THE SAME ISSUE. THIS IS NOT JUST AN INCONVENIENCE. GASOLINE CAN CONTAIN HYDROCARBONS, PARAFINS, OLEFINS, CYCLOALKANES, OXYGENATORS, AND AROMATICS INCLUDING BENZENE WHICH IS A KNOWN HUMAN CARCINOGEN. THIS FUELING ISSUE IS NOT ONLY A SAFETY AND ENVIRONMENTAL CONCERN BUT IT IS ALSO A HEALTH CONCERN FOR YOUR CUSTOMERS.

WHEN FILLING TANK, FUEL OVERFLOWS EVERY TIME. HAVE TRIED TO DECREASE FLOW TOWARDS THE END, BUT NOTHING SEEMS TO WORK. SEEMS LIKE A HUGE SAFETY ISSUE WITH FUEL SPILLING ON EVERY FILL UP.