2006 MINI Cooper Electrical System Problems

BMW issued a Recall 15V-205 Safety Recall, to cover the Airbag sensor in the passenger seat of my vehicle, a 2006 Mini Cooper S. The failure error was in the airbag sensor in the passenger seat, and the system warned of potential hazard with the passenger airbag. My car had a recall fix in 2018 for this fault. Now some 4 years later the same fault has arisen in the same sensor and system. I returned to BMW Mini who carried out the previous recall to have this fixed again. They said that while their repairs and parts generally carry an 8-year warranty, they do not warrant Recall repairs. They wanted over $2,000 to fix this issue. As this is a repeat of the original fault, and the car has under 100,000 miles I believe it should be covered, as their repair and or part has again failed. The date below is when I took it for the recall and was refused the warrenty repair.

TL* THE CONTACT OWNS A 2006 MINI COOPER. AFTER THE CONTACT PARKED THE VEHICLE, SHE WAS ALERTED TO THE ODOR OF SMOKE DURING THE NIGHT. THE CONTACT APPROACHED THE VEHICLE, QUICKLY DISCONNECTED THE BATTERY, AND ROLLED THE VEHICLE HALFWAY DOWN THE DRIVEWAY OUT OF THE GARAGE. THERE WAS A TREMENDOUS AMOUNT OF HEAT FROM THE ENGINE, BUT THE VEHICLE COOLED DOWN. THE FIRE DEPARTMENT WAS NOT CONTACTED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO STATED THAT THERE WAS AN ELECTRICAL FIRE FROM THE STEERING WHEEL PUMP AND MASSIVE REPAIRS WERE NEEDED, WHICH WOULD TOTAL APPROXIMATELY $3,500. THE MANUFACTURER WAS CALLED AND STATED THERE WAS NO RECALL ON THE VEHICLE. THE DEALER WAS NOT CONTACTED. THE INSURANCE COMPANY WAS CONTACTED. THE MANUFACTURER OFFERED TO COVER THE $500 DEDUCTIBLE FOR THE MECHANIC TO PERFORM THE REPAIRS THAT THE CONTACT WOULD HAVE TO PAY FOR IF THEY DECIDE NOT TO COVER THE CLAIM. THE FAILURE MILEAGE WAS 105,000.

TL* THE CONTACT OWNS A 2006 MINI COOPER. WHILE DRIVING 60 MPH, THE VEHICLE LOST POWER. ALSO, WHEN MAKING A LEFT OR RIGHT TURN, THE ENGINE LIGHT ILLUMINATED FOR A SECOND AND DIMMED. THE FAILURE RECURRED EACH TIME THE VEHICLE WAS DRIVEN. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED, BUT THE CAUSE OF THE FAILURE COULD NOT BE LOCATED. THE FAILURE RECURRED. IN ADDITION, WHILE DRIVING 54 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT COASTED THE VEHICLE OVER TO THE SIDE OF THE ROAD AND IT BEGAN TO SMOKE AND LEAK OIL. THE DEALER DIAGNOSED THAT THE ENGINE FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE FAILURE MILEAGE WAS 52,000.

I WAS DRIVING ON THE ROAD MY I TURNED THE AC ON AND ABOUT 20MIN OF ME RIDING IN THE VEHICLE ME AND MY INFANT SON MY MY VEHICLE STARTED SMOKING UNDER THE HOOD HEAVY WHITE SMOKE UNDER THE HOOD OF THE 2006 MINI COOPER S. MY CAR BEGAN TO LOOSE POWER WHILE ENGINE BAY STILL HEAVILY SMOKING I MANAGED TO GET CAR IN A NEARBY DEALERSHIP GET MY SON AND I OUT OF THE CAR I PUT WATER ON THE SIDE OF THE ENGINE THAT WAS BURNING TO KEEP THE REST OF THE CAR FROM BURNING UP.THE REST OF THE CAR I HAD TO CALL MY INSURANCE COMPANY THE CAR WONT DO ANYTHING AT ALL THE ELECTRIC SYSTEM OR THE WIRES BURNT UNDER THE HOOD.

ENGINE CRANKED BUT DID NOT START. AAA FLATBED TO MINI OF ALLENTOWN. RECEIVED CALL FROM DEALER POSSIBLE WATER DAMAGE TO ELECTRICAL, CONTINUING DIAGNOSIS. VEHICLE FRM FAILURE.

FRONTAL AIR BAG LIGHTS STAY ON.

AIRBAG PASSENGER SEAT SENSOR IS BAD $1500 TO REPAIR AND NO GUARANTEE IT WILL WORK CORRECTLY IN THE FUTURE. WHY HASN'T THIS BEEN RECALLED??? BMW WHO OWNS MINI COOPER RECALLED THIS SENSOR FOR THEIR CARS BUT WHY NOT THE COOPERS? I'M SO ANGRY THAT THEY COULD CARE LESS ABOUT MY FAMILIES SAFETY. AUTOMOBILES ARE REQUIRED TO HAVE AIRBAG SYSTEMS BUT THEY AREN'T REQUIRED TO WORK PROPERLY?? *TR

AIR BAG SENSOR IN THE DETECTION MAT OF THE PASSENGER'S FRONT SEAT DOES NOT RECOGNIZE PASSENGER . THE AIR BAG LIGHT FOR THE PASSENGER IN THE FRONT PANEL IS INTERMITTENT, PUTTING AT RISK OF NOT DEPLOYING THE AIR BAG DURING AN ACCIDENT. THE LIGHT WILL COME UP EVEN WHEN I HAVE A PURSE ON THE SEAT OR WITH A FULL GROWN ADULT (OVER 150 POUNDS). I RECENTLY CALLED 2 LOCAL MINI DEALERS IN SOUTHERN CALIFORNIA (JULY 2015) REGARDING THIS AND BOTH STATED THE SAME: THAT THEY HAVE NOT RECEIVED THE SPARE PART REQUIRED FOR THIS RECALL AND CANNNOT PERFORM UNTIL MINI PROVIDES THEM WITH AN AUTHORIZATION LETTER. CALLED IMMEDIATELY THE MINI CUSTOMER SERVICE LINE FOR RECALLS (1-866-825-1525) TO FIND OUT WHEN THIS WILL BE SOLVED SINCE THIS HAS BEEN ON ONGOING ISSUE SINCE MID 2014. MINI'S CUSTOMER SERVICE REPRESENTATIVE STATED THAT WE NEEDED TO WAIT UNTIL A NEW RE-DESIGN OF THIS SENSOR IN THE DETECTION MAT IS AVAILABLE FROM THEM IN ORDER TO PROVIDE THIS SPARE PART TO THE DEALERS. IN THE MEANTIME, WE ARE PUTTING AT RISK ANY PASSENGER WHO WILL RIDE IN OUR CARS FOR AN ISSUE THAT HAS BEEN KNOWN BY MINI FOR OVER A YEAR!

TL* THE CONTACT OWNS A 2006 MINI COOPER. THE CONTACT STATED THAT THE AIR BAG WARNING LIGHT ILLUMINATED CONTINUOUSLY. THE VEHICLE WAS SERVICED UNDER NHTSA CAMPAIGN NUMBER: 15V20500 (AIR BAGS) BUT THE REMEDY FAILED TO REPAIR THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

THE PASSENGER SEAT AIR BAG LIGHT CAME ON AND WILL NOT GO OFF. I WAS ADVISED BY AN AUTHORIZED MINI COPPER MECHANIC THAT THE PASSENGER SEAT AIR BAG SENSOR IS BAD. IT'S MY UNDERSTANDING THAT MINI COOPER USA IS NOT OWNING UP TO THEIR RESPONSIBILITY TO RECALL AND REPAIR WHAT COULD POSSIBLY BE A LIFE SAFETY PROBLEM. THE LEATHER SEAT IS PRACTICALLY NEW AND THERE'S NO EXCUSE FOR THIS FAULTY AIR BAG SENSOR SEAT/EQUIPMENT. THERE WAS A RECALL FOR BMW'S WITH THE SAME ISSUE. IT'S VERY DISAPPOINTING. *TR

PASSENGER AIRBAG WARNING LIGHT KEEPS FLICKERING ON AND OFF. THIS HAPPENS A LOT. *TR

FROM MY RESEARCH, THE 2006 MINI HAS A FAULTY PASSENGER OCCUPANCY SENSOR IN THE PASSENGER SEAT BOTTOM REQUIRING A REPLACEMENT AT A COST OF OVER $1000. SINCE 2006 WAS THE FIRST YEAR FOR THIS REQUIREMENT, I BELIEVE THEY DID NOT PROPERLY TEST THE DEVICE BEFORE RELEASING THEM INTO PRODUCTION AS I HAVE RESEARCHED AND READ ON MANY FAILURES OF THIS DEVICE. I CANNOT DETERMINE CONCLUSIVELY IF THE AIRBAG WILL OR WILL NOT DEPLOY IN THIS SITUATION AND MINI WILL BE LIABLE IN A SITUATION IF IT DOES NOT DEPLOY THE AIRBAG PROPERLY WITH A PASSENGER SEATED. THIS IS A SITUATION THAT NEEDS TO BE REMEDIED THROUGH A RECALL. MINI EXTENDED THEIR AIRBAG SYSTEM WARRANTY ON THE 2002 - 2005 MODELS TO 10 YEARS OR 150,000 MILES AND SHOULD DO THE SAME FOR THE 2006+ MODELS. *TR

PASSENGER SEAT OCCUPANCY SENSOR ILLUMINATES AT ALL TIMES INDICATING NO PASSENGER EVEN WHEN PASSENGER IS PRESENT, THEREBY PREVENTING THE AIRBAG FROM DEPLOYING IN AN ACCIDENT. THIS INCIDENT IS EXTREMELY WIDESPREAD AND FOUND ON COUNTLESS BLOGS ON THE INTERNET. AT THIS POINT, PEOPLE ARE COMPLETELY DISABLING THE SYSTEM THROUGH A DEVICE FOUND ONLINE JUST TO TURN THE LIGHT OFF - MEANWHILE PUTTING THEIR PASSENGERS AT RISK. BMW (MANUFACTURER OF MINI) HAS RECALLED THE SAME ITEM ON NUMEROUS BMW'S AND EXTENDED THE WARRANTY ON THOSE PARTS DUE TO THE INHERENT SAFETY CONCERNS. HOW THIS HAS NOT BEEN RECALLED YET OR LOOKED PAST FOR THE MINI IS COMPLETELY BAFFLING. SOMEBODY APPEARS TO NOT BE DOING THEIR JOB! SO ALONG WITH THE OTHER MULTIPLE POSTS ON THIS PARTICULAR SITE, I WOULD LIKE TO ADD MINE AND REQUEST PLEASE THAT SOMEBODY LOOK INTO THIS SAFETY ISSUE THAT IS REPEATEDLY COSTING MINI CUSTOMERS LARGE SUMS OF MONEY OR THEIR SAFETY. THIS IS RIDICULOUS. THANK YOU. *TR

AS I TURN ON THE ENGINE, BATTERY LIGHT CAME ON, 5 SECONDS LATER, ENGINE STARTED TO SMOKE. I TURNED OFF THE ENGINE. ENGINE WON'T TURN BACK ON AND LOST ALL POWER, STEERING WHEEL WON'T TURN. BEFORE THIS INCIDENT, GEAR WOULD SHIFT UP AND DOWN ON IT'S OWN WHILE I'M DRIVING. VERY DANGEROUS! *TR

THE O2 SENSOR FAILED ON MY CAR. MINI ISSUED AN EXTENDED WARRANTY ON 2006 MODELS BUT MY VIN WAS NOT INCLUDED. THIS IS RIDICULOUS THAT I HAVE THE EXACT SAME ISSUE BUT MY VIN IS NOT INCLUDED. *TR

DRIVING AT 55 MPH ON PARKWAY. ENGINE MADE CLUNK AND LOST POWER. PULLED CAR ONTO SHOULDER AND STARTED WITH WHITE SMOKE UNDER HOOD, PROGRESSING TO BLACK SMOKE AND FLAME. EXITED CAR AT FIRST SIGN OF SMOKE. CAR BURNED IN ENGINE COMPARTMENT, MOVED INTO CABIN. FINAL DAMAGE WAS A TOTAL. FRONT END OF CAR IS COMPLETELY BURNED. FIRE IN CABIN MELTED DASHBOARD, MOVED ACROSS AND MELTED CEILING, AND MELTED FRONT WINDSHIELD. TOOK PICTURES OF FINAL DAMAGES AT GARAGE FOLLOWING INCIDENT. *TR

THE PASSENGER SEAT OCCUPANCY SENSOR IS WEAK AND PRONE TO FAILURE. MINI DOES NOT COVER REPLACEMENT AND CHARGES $1200-$2000 TO REPLACE THE PART LEADING MANY OWNERS, INCLUDING MYSELF TO DRIVE THE CAR IN AN UNSAFE CONDITION (LOW SPEED OR NON DEPLOYING AIRBAGS). *TR

PER MY RESEARCH, THIS A RECURRING PROBLEM WITH THE 2006 MINI COOPERS. NUMEROUS BULLETIN BOARDS HAVE THE SAME QUESTIONS FOR A SAFETY CONCERN IF THE AIRBAG WILL DEPLOY FOR THE PASSENGER SEAT. TOOK CAR TO DEALER FOR DIAGNOSTICS AND THEY GAVE US A REPAIR PRICE OF $1200.00 TO REPLACE THE LOWER SEAT FOR THE OCCUPANCY PAD IS DEFECTIVE WHICH CAUSES THE LIGHT TO COME ON FOR THE PASSENGER BAG AND ALSO THE MAIN LIGHT IN THE DASH. NOT SURE IF BMW CARES ABOUT SAFETY OF THE PEOPLE WHO HAVE PURCHASED THEIR VEHICLES BUT IT IS A BIT CALLOUS ON THEIR PART FOR NOT DOING A RECALL ON THE 2006 MINI COOPER SEAT SENSOR. I HAVE SEEN A REGULAR BMW VEHICLE THAT HAS A SIMILAR PROBLEM HAVE A RECALL FOR A BAD SEAT SENSOR. I AM CONCERNED FOR ANY PERSON WHO RIDES IN THE PASSENGER SEAT IF AN ACCIDENT WERE TO HAPPEN THAT THE AIRBAG WILL NOT DEPLOY CAUSING GREAT BODILY HARM. *TR

PASSENGER SEAT AIR BAG WARNING INDICATOR SHOWS AIR BAG DISABLED INTERMITTENTLY, EVEN WHEN SEAT IS OCCUPIED BY FULL SIZED ADULT (OVER 140 POUNDS). THIS MEANS MY PASSENGER IS AT RISK OF SEVERE INJURY IN CASE OF CRASH, AS THE AIR BAG IS DISABLED. IN ADDITION TO THE ABOVE, THE LIGHT IS OFF AND ON INTERMITTENTLY EVEN WHEN THE SEAT IS NOT OCCUPIED. DITTO IF A 5 POUND LUNCH BOX IS ON THE SEAT. BMW/MINI REFUSES TO CORRECT THIS SIGNIFICANT SAFETY DEFECT IN MINIS, EVEN THOUGH THEY ARE MAKING FREE REPAIRS FOR THE SAME PROBLEM IN MANY BMWS OF SIMILAR YEARS, AND HAVE EVEN MADE AN WARRANTY EXTENSION OF MANY YEARS AND UNLIMITED MILES FOR AFFECTED BMWS. *TR

AIRBAG WARNING LIGHT COMES ON WHEN A PASSENGER IS IN THE FRONT PASSENGER SEAT. THE DEALER SAYS THE AIRBAG SENSOR IN THE SEAT NEEDS TO BE REPLACED. THE COST IS ABOUT $1000. IN 2006 MINI ISSUED AN EXTENDED WARRANTY FOR 2002 AND 2003 MODELS WITH THE SAME DEFECT. BMW'S INVESTIGATION OF THE SAME SENSOR UNDER THE PASSENGER SEATS OF BMW AUTOS RESULTED IN A RECALL OF THIS PART. NHTSA ACTION NUMBER: EA08001. THIS IS A SERIOUS SAFETY CONCERN. MESSAGE BOARDS HAVE INSTANCES OF PEOPLE PAYING FOR THIS EXPENSIVE SAFETY DEFECT AT THE DEALER, AND THE PROBLEMS RETURNING AFTER 1 TO 2 YEARS IN SOME CASES. *TR