There are 3 owner-reported fuel system complaints for the 2025 Toyota Grand Highlanderin NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
The car only accepts 11-13 gallons of gas when refueling an empty tank despite the advertised 17.2 gallon capacity. I believe this is a fuel gauge or DTE system problem. I’ve seen many many similiar complaints on the forums. Fuel gauge issue could leave drivers stranded on the road.
Fuel fill-ups averaging 13-14 gallons when vehicle trip computer alerts 0 miles remaining distance to empty. Fuel tank capacity published as 17.8 gallons. Total vehicle range understated, requiring more frequent stops at gas stations to fill. Not a direct safety concern, but a significant nuisance and dealer has stated this is normal and there is no fix for this issue. EPA estimated MPG 26-27, should equate to approximately 460+ miles/tank. Instead experiencing approximately 350-365 miles per full tank of fuel.
The entire life of the car from initial purchase the fuel gauge is incorrect. The car has a 17 gallon gas tank and the fuel gauge is calibrated to around 13 gallons. The car thinks it is out of gas around 13 gallons when there is actually 4 more gallons left.
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on Apr 26, 2026