There are 3 owner-reported body & structure complaints for the 1999 Toyota RAV4in NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
WE TOOK THE RAV4 INTO THE MECHANIC FOR A BRAKE JOB & HE CALLED US TO SAY IT WASN'T ROAD WORTHY BECAUSE THE K-FRAME WAS ALMOST ENTIRELY RUSTED THROUGH AND WE SHOULDN'T PUT OUR CHILDREN IN IT. HE SAID WE SHOULDN'T EVEN DRIVE IT OFF HIS LOT THAT IT COULD HIT A POTHOLE AND BREAK IN TWO. WE CAME & TOOK PICTURES OF ALL THE RUST. HE SAID THE K-FRAME WOULD NEED TO BE REPLACED ALONG WITH THE ROCKER ARMS. WE CAME HOME & RESEARCHED TO FIND THIS IS A COMMON PROBLEM WITH THESE VEHICLES. I DON'T UNDERSTAND WHY A COMPANY LIKE TOYOTA WOULDN'T TAKE RESPONSIBILITY FOR A DEFECT LIKE THIS. IT'S CLEARLY A DESIGN FLAW. IMAGINE THE CATASTROPHIC DAMAGE AND INJURY THAT WOULD OCCUR IF I HAD MY CHILDREN IN THIS VEHICLE DRIVING 65MPH DOWN THE HIGHWAY (THAT I HAVE TO TAKE EVERYDAY TO GET ANYWHERE) AND THE FRAME ON THIS VEHICLE BREAKING! I HATE TO THINK WHAT WOULD HAPPEN TO ME OR MY CHILDREN. ALL BECAUSE TOYOTA DIDN'T MAKE SURE TO MAKE A FUNCTIONAL PART OF THE SUPPORT STRUCTURE OF THEIR VEHICLES.
TL* THE CONTACT OWNS A 1999 TOYOTA RAV 4. THE CONTACT WAS NOTIFIED BY AN INDEPENDENT MECHANIC THAT THE FRONT CRADLE WAS COMPLETELY RUSTED AND THE ONLY THING KEEPING IT FROM FRACTURING WAS THE STEERING LINKAGE. THE VEHICLE WAS NOT ABLE TO BE REPAIRED. THE MANUFACTURER WAS NOT AWARE OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 220,000.
WHILE CHANGING THE CONVERTER ON MY 1999 RAV4, WE DISCOVERED HOLES AND EXTREME RUSTING ON THE FRONT CROSS MEMBER. IF THIS CROSS MEMBER BREAKS THE WHOLE SUSPENSION COULD DROP OUT FO THE CAR AND CAUSE SERIOUS INJURY. IT IS NO SECRET THAT TOYOTA HAS MANY PROBLEMS WITH FRAME ROT ON OTHER VEHICLES OCCURING ON SIMILAR YEARED MODELS. THE PROBLEM HAS NOT BEEN FIXED AND AFTER A LITTLE INVESTIGATING MYSELF, I HAVE DISCOVERED A DOZEN OTHER RAV4 OWNERS WITH THE SAME PROBLEM. I CONTACTED TOYOTA CORP. AND WAS TOLD MY CASE WAS THE ONLY OF ITS KIND BY THEM. AFTER TALKING TO DEALERS IN MY AREA I FOUND THAT THIS PROBLEM IS OCCURING AND BEING SEEN BY TOYOTA DEALERS AS WELL. *LN
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on May 4, 2026