NHTSA Owner Complaint Log
This page lists owner-reported complaints filed with NHTSA for the 2022 Ford Bronco Sport. Complaints are unverified consumer reports submitted to NHTSA and do not by themselves prove a defect or defect rate.
I need to open a safety case for my vehicle. I am concerned with my vehicle. Car was having trouble starting on 4/16/2026 while parked at home giving a "full accessory power active" error. I called Ford and I was told it could be a battery issue. Triple A was called and help was dispatched. The Triple A representative did not jump start the battery and instead gave directions to power up the car back up with no electrical current necessary. Car started after trouble shooting it and it was tested through the night just like Triple A directed. The following day on 4/17/26 the car had no issue starting and all was normal. While testing the vehicle it started to produce a strong burning rubbery smell. I opened the hood and there was a leaking sound followed by a light smoke and leakage near the battery. A video was taken if needed. The smell was extremelly strong and I am reporting this safety concern as the VIN associated with the vehicle currently has an unrepaired recall with no available remedy yet by FORD - 25V467. The safety risk associated with this recall number is fire under hood due to possible injector crack that could lead to fuel accumulating on top of the engine. I want this issue recorded as I am concerned with the safety of my family.
Fuel system 1. I don't know what failed because the dealership didn't do anything to repair it. It is available for inspection upon request 2. Intensely strong fuel odor at the front of the car, inside and out. Strong exhaust odor at the back of the car. It is not safe to operate a car if it smells like fuel. 3. Dealership had it for 3 weeks and said there is nothing wrong. Now they are ignoring me. I am taking it to an independent mechanic. 4. Ford said they inspected it but they didn;t because there's all kinds of issues with this car. 5. No warnings. Suspension 1. It literally howls when braking in reverse. Spring popping sound when turning corners. 2. When fuel odor or suspension is an issue, it is always a safety issue. 3. Dealership said it is normal. It is not. 4. See above. 5. No warnings Body 1. From fender flare was packed full of rocks and debris. The dealership said they won't do anything despite the little box with their check mark next to "trim". Worst dealership ever. 2. If rocks can get packed in there they can also come out, in any direction and any speed.
Dealer has not replaced. Also my brakes are always squeek8ng when I back up. I have had all new brakes put on car. Still does it
February 26, 2026, Concern: Ford Recall 25S76 / NHTSA 25V467 – No remedy available. My vehicle previously had an earlier Ford recall for fuel leakage and fire risk. The dealer installed a drain tube as an interim fix about 18 months ago. Ford has now issued a new recall 25S76 / NHTSA Recall 25V467 August 2025 for a similar hazard involving cracked fuel injectors that can cause fuel to accumulate on the engine. Ford states that parts are not available and has provided no timeline for a permanent repair. Because this is the second fire risk recall for a related issue and the prior fix did not resolve the underlying problem, I am concerned that the manufacturer has not provided a timely or effective remedy. I am requesting that NHTSA review this delay and include my case in its monitoring of this recall.
Rats are attracted to the soy based wire coating. They ate every coating off every wire in the entire car, which cost a fortune to fix! I want a new car without that wire coating. I shouldn't be responsible for this mess! It's a known problem. My car is spotless! No food or drinks allowed. The guy who fixed it said he had never seen anything like it, and was shocked at the damage because at first glance my car looked brand new. He also stated most of the damage probably happened when it sat in a field waiting on the computer chip before I purchased it. Either way its absolutely ridiculous to take such good care of a car and have THIS going on!
Smelling fuel strong when driving and the engine lags and almost stalls when coming to a stop and going very dangerous
I was driving on the highway and my entire car shut down right in the middle of the highway and would not turn back on or shift into any gears. It was making horrible sounds and was really scary to be dead in the middle of the highway. The shop called and just informed me a bearing broke loose and sent metal shards throughout the entire transmission and it needs fully replaced. This appears to be an issue with BRONCOS, but my vin# is not included. Hoping other people report this claim so this issue can get resolved. I hope no one else experiences this safety concern.
This 2022 Bronco Sport was purchased from a Ford dealership "as is", but I purchased an extended warranty due to this. Since purchase the vehicle has been in the Ford Service approximately 60 days combined for the following: Tork converter replacement (part of the transmission system), 3 weeks; water pump (cooling system failure) 2 weeks; CV axil (drivetrain component) 2 weeks; battery replacement (recall), another recall (unknown); now an exhaust leak still has not been fixed (another recall).
The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); and the vehicle was taken to the dealer, where an interim recall repair was performed. The contact expressed safety concerns because the final remedy was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.
Below recall was issued but Ford says that my vehicle VIN is not included. Dealer says I have to pay out of pocket to replace the leaking engine oil separator on my vehicle. Oil leakage was observed around engine area and could have had an increase risk of engine catching fire when hot and running. MARCH 25, 2022NHTSA CAMPAIGN NUMBER: 22V191000 Engine Oil Leak An oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire. Ford Motor Company (Ford) is recalling certain 2020-2022 Escape and 2021-2022 Bronco Sport vehicles equipped with 1.5L engines. The engine oil separator housing may crack and develop an oil leak.
On 12/22/2025, my fiancé and I purchased a 2022 Ford Bronco Sport from LaFontaine Ford in Lansing, MI. During the initial purchase, we were not aware of any recalls or vehicle defects with the Bronco Sport. Roughly one month later, the check engine light came on, and after a thorough vehicle inspection, we were notified that there was a recall on the vehicle in regards to bad fuel injector(s), and that we needed to bring the vehicle back to the dealership for a computer update. After dropping the vehicle off at the dealership, we were notified that the engine was blown due to a cylinder misfire as a result of a bad fuel injector. We were also advised that the dealership had already completed the computer update prior to our purchase and cleared out the codes (critical misfire). The negligence of the dealership put my fiancé in extreme danger with selling us a vehicle with a critical fault that could cause a vehicle fire! The problem still has not been remedied as Ford is asking up to pay $3,483.00 for a new engine with them covering $4,457.00. I believe all of this should be covered under the recall and/or powertrain warranty since this issue has been well documented with Ford Bronco's prior to us purchasing the vehicle.
Fuel pump gave of emissions that came through the vents and caused me to loose control and the smell immobilized me. The Dr said it may be carbon monoxide as they did test in hospital for 5 days I was lucky my wife was driving in front of me to get me out
I was driving the car and had been noticing an aroma, that I couldn't identify all morning. I happened to look over to the passenger side of the car and smoke was coming from the front of the seat. It was just about to catch fire. The seat heater was on and I turned it off. I poured water from a water bottle on the burned spot, that is about the size of your hand, and it sizzled until it cooled down. I contacted my dealer and sent them a photo. They had never heard of this occurring on any vehicle with heated seats ever happening before.
The contact owns a 2022 Ford Bronco Sport. The contact stated that there were strong exhaust fumes inside the cabin of the vehicle while idling and while driving the vehicle. There was no warning light illuminated. The vehicle was taken to the dealer, where the contact was informed that no exhaust fumes were detected. The vehicle was not diagnosed or repaired. Additionally, the contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The failure mileage was approximately 18,000.
The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE). The contact stated that while driving around the neighborhood at slow speeds, the "Forward Collision Warning" system failed to function as intended. The contact stated that the alarm sounded while there were vehicles parked on the street. Occasionally, the vehicle experienced phantom braking. The contact stated that on a separate occasion, while driving on the freeway at an undisclosed speed, the "Forward Collision Warning" alarm sounded, even though no vehicles were nearby. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The contact stated that the failure persisted. The manufacturer was not made aware of the issue. The failure mileage was approximately 40,000.
The car sputters when fuel is added but will drive. Went to get it checked out. Ford said it was spark plugs and a canister purge valve stuck. Got it looked at for a second opinion and they said the plugs were fine and the note saying the canister purge valve was stuck, but the canister purge valve was operating fine. Second opinion said it was throwing a transmission fault code. Possibly solenoid somewhere or an issue with the PCM, TCM or BCM. Then the car started shifting really hard, getting stuck in gears and shutting off. I had to get it towed to my house. I’m thinking there’s a bad PCM, TCM or BCM in this model and it just hasn’t been mentioned yet. Historically, Ford says it’s the spark plugs often and other issues and take several times to fix the issue. Last time it has a shut off problem, they tried two different things before replacing a solenoid somewhere and it lasted for a while up until now. Seems like they can’t really determine what’s wrong with it even after paying for the professional diagnostic fee
The contact owns a 2022 Ford Bronco Sport. The contact stated that while driving at an undisclosed speed, the contact turned on the heated steering wheel feature, and 30 seconds later, the steering wheel cover began to catch on fire with a blue flame; the contact discovered smoke coming from the steering wheel cover. The contact disengaged the heated steering wheel feature, where the flame self-extinguished. No warning lights were illuminated. The contact discontinued the usage of the heated steering wheel feature in order to avoid a large fire. A fire department report was not filed. A police report was not filed. The vehicle was not taken to a dealer; however, a dealer was contacted and made aware of the failure and informed that the vehicle caught on fire to resolve the failure with the vehicle's insurance. The vehicle was not repaired, but the contact was advised to buy a new steering wheel. The manufacturer was not notified of the failure. The failure mileage was approximately 80,000.
The car's OBD (on board diagnostic) is not functional. This means that if a check engine light comes on it's impossible for the mechanic to know why. This means the car can never complete a state inspection and more seriously if there's an electrical problem, could result in a fire. I took the car to a Ford dealership and they verbally told me that lots of Ford cars are having this problem and that it is a manufacturing problem, not a specific problem only with my car. They want anywhere from $1600 - $4000 to repair/reprogram the OBD. They told me that they've done this "repair" for many customers and it's a manufacturing problem. In my opinion this should be a recall, not a repair customers have to pay for, most importantly because it could be dangerous bc mechanics can't access the car info if the check engine light comes on, and also the car can never be inspected which is not the fault of the car owner.
At a little over 75,000 miles, I had a warning light come on that basically said there was a problem shifting between 7th & 8th gear and it put my car into safe mode. After getting it to a dealership, I'm told it needs a new transmission and was quoted $10,000. That's incredible excessive for a 3 year old car and reading through many online forums, I'm not the only one this has happened to with this car.
Transmission is going out. Costly repair $13,000 Seems to be a known issue but no recall? Let’s do better for your customers
Brake booster failed. Lost brake assist while driving. Car became unsafe to drive immediately.
Dash Panel Display blanked out while driving in the morning and was dark out. It happened at least 4 times during a 45min drive into work. Could not see the speed I was going or any gauges which I don't think any of the Safety stuff was working.
The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was unavailable. The local dealer was contacted, and it was confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.
At approximately 7:00 p.m., it was already dark, and I relied on my vehicle’s rear parking-aid sensor to assist me while backing out of my driveway. However, the rear collision/parking-aid sensor did not activate and provided no audible or visual warnings. Because the sensor failed to operate, I continued reversing and unintentionally collided with a vehicle parked across the street. The malfunctioning sensor is still installed on the vehicle and is available for inspection upon request. The absence of any warning put my safety and the safety of others at risk, as I had no indication that another vehicle was behind me. There were no warning lamps, messages, or symptoms before the incident, and the failure was first noticed when the expected alert did not occur. After the accident, I contacted a Ford dealership and confirmed that the sensor had not activated at the time of the incident. I also verified afterward, in daylight conditions, that the sensor does work normally and provides warnings when objects are behind the vehicle. The issue has not yet been reproduced or inspected in person by a dealer or an independent service center, and the manufacturer has not examined the component. My insurance company has been notified of the collision.
I am reporting a premature transmission failure on my 2022 Ford Bronco at approximately 85,000 miles. The vehicle required a full transmission replacement after experiencing internal transmission failure described by a Ford service manager as “something came apart inside the transmission.” The dealership quoted $13,000 for transmission replacement. Independent transmission specialists quoted approximately half that amount, indicating the dealership pricing is inflated. A major drivetrain failure at this mileage is abnormal and suggests a manufacturing defect. This issue renders the vehicle unsafe and unreliable and occurred far earlier than the expected life of a transmission. I am concerned this represents a systemic defect in Ford Bronco transmissions and request this complaint be documented and investigated.
All of a sudden, when I would shift the gear to neutral or reverse the car would only drive forward. While there are other recalls related to this issue for other models, there isn’t a recall for this 2022 model. The ford dealership said it needs a new transmission and that would cost around $10,000.
The firewall on the passenger side was not sealed correctly causing water to enter behind the glove box affecting the blower motor and causing water to enter the vehicle. Causing mold under the carpet. The leak was confirmed at the Ford dealership
The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer and two other dealers were contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.
Recurring Safety Defect: Powertrain Cooling System Failure causing Engine Overheating, Coolant Intrusion, and Loss of Motive Power. The vehicle has experienced three catastrophic cooling system failures within a 9-month period, posing a crash and fire risk. Incident 1 (February 2025): Water pump failure caused significant coolant loss. Diagnosed and repaired by authorized dealer under warranty. Incident 2 (June 2025): Vehicle leaked coolant and emitted visible smoke and burning odors from the exhaust. Dealer diagnosed internal turbocharger failure resulting in coolant intrusion into the engine and exhaust system. The catalytic converter was damaged by coolant burn-off and required replacement. This failure kept the vehicle out of service for 38 days. Incident 3 (November 2025): The vehicle engine overheated again while driving, triggering the "Fail-Safe" cooling mode. This resulted in a sudden reduction of motive power (limp mode), creating a collision hazard at highway speeds. The Check Engine light illuminated. Dealer diagnosis confirmed codes P1285 (Cylinder Head Overtemperature) and P05A1 (Active Grille Shutter failure). The manufacturer's dealer has confirmed the current failure but refuses to acknowledge it as part of the recurring powertrain thermal defect. The safety risk involves sudden deceleration in traffic due to overheating protection mode and potential fire risk from repeated coolant leaks onto hot engine components. The vehicle is currently at the dealer and available for inspection.
Transmission failed, Ford diagnosed it as needing the torque converter replaced, however, after this was fixed at a transmission shop, the problem persisted and that mechanic said the transmission needs to be rebuilt. My safety was out at risk when my vehicle stalled at an intersection and would not accelerate. Also, on two occasions, when the vehicle was put into reverse, it jerked forward and did not go backwards. Luckily nothing was hit in front of my vehicle, although it could have due to being in a parking spot when theirs happened. Ford confirmed an issue on 11/3/25 and another independent mechanic replaced the converter, but stayed the transmission needs to be rebuilt after that did not correct the problem. He states that the torque converter would not cause the reverse issues. Initially, no warning lamps came on, but now the wrench light and check engine light are on. Ford app gave two errors, one on 11/13/25: Powertrain malfunction/reduced power What Is Happening? The transmission control module has detected a concern when trying to shift to 8th gear. A failsafe logic disables 7th gear for the remainder of this key cycle. What Should I Do? Have your vehicle checked by an authorized dealer as soon as possible And one on 11/21/25 Powertrain Malfunction/Reduced Power: What Is Happening? The powertrain control system has detected one of the transmission clutches did not apply within the expected time as expected. Some transmission gears may not being available resulting in delayed or harsh shifts into another gear. Additional alerts that may provide additional information may accompany this alert. What Should I Do? Have your vehicle checked by an authorized dealer as soon as possible. Vehicle already had Powertrain issues last year when transaxle assembly was replaced and there was an issue with the exhaust, which ended up falling off the engine after Ford worked on it. Also, had to replace vacuum pump the year before that.
The contact owns a 2022 Ford Bronco Sport. The contact stated that on every occasion while entering the vehicle, there was a fuel odor coming through the vents. The check engine warning light illuminated briefly during one occasion. The vehicle was taken to the same dealer twice and was diagnosed with a cracked coolant pump. The dealer determined that the coolant pump and the purge valve needed to be replaced. The vehicle was repaired but the failure persisted. The vehicle was then taken to an independent mechanic, where it was diagnosed and determined that there was fluid leaking nearby the catalytic converter; however, the mechanic was unable to take the catalytic converter apart. The mechanic also determined that the fuel injectors, the exhaust clamps and gaskets, and Oxygen sensors needed to be replaced, and the turbo charger required coolant and oil feed lines replacements. The vehicle was not repaired. The manufacturer was notified of the failure and a complaint was filed. The failure mileage was 70,000.
Along with the current unable to be fixed PCM recall, the customer service satisfaction program regarding the drivers side buckle replacement and the replacement of high-pressure fuel injectors that I was told they will only replace if there is an issue because it is not considered a recall. I have had multiple other recalls that were done and several issues that weren't related to recalls. In the first year the bushings were replaced to ease the loud noise when backing up. At 36,0000 miles I had no heat. The water pump failed and was fixed under powertrain warranty. At 41000 miles (just over warranty) the AC stopped working. The condenser failed and was my responsibility to pay. Ford did work out a deal with me on that repair due to all of the other issues I had previously. Currently, my drivers side back seatbelt does not work, the car shudders when driving and recently my forward collision indicator goes off for no reason. I have not reached out to have these items checked yet as I have spent far to much time dealing with Ford. I bought this car to feel safe and confident on the road and I have never felt that. The lack of compassion from Ford for all the money wasted in missed work and repairs because they cannot produce a quality vehicle is abhorrent.
The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The contact called the local dealer several times but was informed that the part for the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. Additionally, the contact had taken the vehicle to the same dealer for an oil change and was advised that the rear shock absorbers were leaking and needed to be replaced. The vehicle was not repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 20,000.
The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The contact stated that while driving with the RPM at 2,000 RPM, the vehicle sputtered and skipped, with the check engine and power train warning lights illuminated. The vehicle was taken to a dealer where it was diagnosed, and determined that the fuel injectors needed to be replaced, but parts for the recall repair were not yet available. The manufacturer was not notified of the failure. The failure mileage was unknown.
I went to start my car it did not start but repeatedly kept trying to start itself over and over the car locked up completely i couldn't push the brake or anything it wouldn't stop it disappeared from my app..the car cranked itself repeatedly until it caught fire and electrical smoke was rolling i had to call the fire department i was parked at a dayhab for special needs had to run and have them to remove all of the special needs people in wheelchairs and or with other adaptive equipment had to run into another office building and tell them to remove their vehicles i had a serious worry that this could have hurt or even killed people they at the ford dealer that has had my car 21 days said it's the starter no way the starter just went nuts for no reason we had to call the fire department and everything they replaced the battery which my understanding has recall 24s24 which says causes glitches either someone is blaming a starter for something other than that
See attached document for complaint.
Car shutters and makes a lot of noise in low gears and speed. Car still has issues after repairs. Local shop unable to make final repairs due to tools needed... Ford dealer will not cover due to mileage even with TSB- 25-2351
The contact owns a 2022 Ford Bronco Sport. The contact stated that while driving 60 MPH with the cruise control engaged, while slowing down to exit the freeway, the cruise control failed to disengage, and the vehicle continued driving at 60 MPH. There was no warning light illuminated. The contact depressed the brake pedal several times, and the vehicle slowed down to approximately 20 MPH, and the cruise control disengaged. The contact had not taken the vehicle to a dealer or independent mechanic. The vehicle was not diagnosed or repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 33,000.
The hood latch and cabling mechanism continues to be a problem for Bronco Sport owners. I have dealt with the cabling detaching from the housing unit four times. This causes safety concerns because the hood cannot be opened when this issue presents. Many owners have this issue.
Very bumpy rides on the smooth highways Also creaky loud noise when given breaks. Specially when reversed driving.
I have had multiple issues with my 2022 Ford Bronco Sport in the past 3 years and there have been multiple recalls. The ac failed at the 2 year mark and the rear brakes also started to make an odd noise intermittently when I would have the vehicle in reverse. I reported it and asked Ted Britt Ford in Fairfax, VA to check it twice (this is the dealership I purchased the vehicle from - I had them check it on 7/3/24 and 9/28/24 and have service records confirming) and they said they could find nothing wrong and there was no recall for it and there was nothing they could do (keeping in mind my vehicle was under warranty at that time). Fast forward to today, I go in for an oil change and mention the rear brakes are making noise again and ask if they can check it for me. They told me there is now a remedy for the issue, acknowledging there wasn't in the past. I mentioned at the time that I had reported and asked about it twice and why should I now have to pay for that when clearly this is a defect that should have been addressed by Ford when I initially reported it (keeping in mind that my vehicle is now out of warranty). Then they tell me I need to replace the front brake pads and brake fluid for a cost of over 1k and rear rotors and brake pads for 1200, but admitted the rear brake pads are not that bad and can wait. I do not ride my brakes and have no history of that in any vehicle I've ever owned, so I did some research and learn that this is an issue with the 2022 Ford Bronco Sport which seems to have MANY issues. Ford is not acknowledging any of the issues that this specific year/make/model has. I clearly alerted them to an issue a year ago and they claimed to have no solution but now they magically do once it's out of warranty? Clearly having defective brakes is a safety issue, not to mention the fuel injector issue that is under recall - apparently Ford doesn't have the part for that either. Please issue a recall for the defective brake pads and rotors.
Potential systemic issue: I purchased the 2022 Ford Bronco Sport on 06Aug2025 which is still within its warranty period. During the test drive I identified the Pre-Collision Assist with Automatic Emergency Braking (AEB) wasn't operable. The dealership stated yes that model does have it and that it is not working. All safety settings were verified on and that it should be functioning but isn't. The dealership troubleshot but couldn't identify the issue. The dealership then contacted the Ford maintenance headquarters twice and received responses to the effect of "Where looking into it" with no path forward or timeline to correct the issue. Important considerations and information: 1. This is an important safety feature that people assume is working if turned on. This is no alarm or error code showing that it has malfunctioned. 2. While driving the Pre-Collision Assist with Automatic Emergency Braking (AEB) alarms went on twice at different times. There was no vehicle in front of me, and it didn't attempt to brake. If it did auto-brake this could've caused someone to rear end me. 3. I was given loaner Ford Bronco sport, and the same safety feature and others didn't work in that one either. This leads me to think this is a systemic malfunction and not a one-off. 4. All other safety features work 5. Ford Headquarters customer service opened case# CXH-XXX. Phone: [XXX] ext. 79202. Case owner is [XXX] 6. There are two versions of Ford Co-pilot 360 which most customers don't know of. One has dynamic cruise control, and the other doesn't. It's assumed by the customer that it is equipped with dynamic cruise control. This isn't clearly stated to the customer. This assumption could be a potential safety issue. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
rear drive train unit Which is a known problem
The contact owned a 2022 Ford Bronco. The contact stated that while driving approximately 20 MPH, while in a line of traffic and preparing to make a right turn onto another street, the contact noticed black smoke coming from under the hood of the vehicle and spontaneously there were flames coming from under the hood. No warning light was illuminated. The contact stated that a nearby good Samaritan dialed 9-1-1 and the local Fire Department arrived on scene to extinguish the flames. A Police report was filed; however, the report was unavailable. The contact sought medical attention for minor smoke inhalation. The vehicle was towed by a towing company at the request of the Insurance provider and remained at the tow lot. The vehicle was inspected; however, the source of the fire was not identified. The vehicle was deemed a total loss by the Insurance provider. The local dealer was not contacted. The contact stated that prior to the fire, the vehicle was inspected by the local dealer regarding a battery sensor error and the vehicle was repaired under NHTSA Campaign Number: 25V019000 (Electrical System). The contact related the fire to NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The manufacturer was not made aware of the failure. The failure mileage was approximately 46,000.
The contact owns a 2022 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000( FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.
Regarding TSB 24-2185 RDU is faulty. The factory RDU vent hose needs to be upgraded due to the default hose venting road debris into the rear differential. This needs to be a recall.
The contact owns a 2022 Ford Bronco Sport. The contact had received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The contact called local dealer and was informed that the parts to complete the recall repair were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not notified of the issue. The contact had not experienced a failure.
My car has a recall since 07/16 and manufacture has not resolved the issue.
As you may know, my Ford Bronco 2022 is under NHTSA Recall 25V467 as of July 2025. October is approaching, and so far, Ford Motor Company has not found any remedy for this problem, which can not only cause a spontaneous engine fire, but can also cause the death of those inside the vehicle or a serious accident if it occurs while driving. My vehicle is for daily use, and I have to transport my son to school every day, risking his life and mine, with the uncertainty of the vehicle catching fire. I ask that you consider requiring Ford Motor Company to collect these vehicles or exchange them for others of the same value that are not at risk.
There has been a recall on this issue for 4 months with no options to have it fixed. The recall clearly states that a fire may start under your hood due to the issue, which seems like an issue that should be addressed asap.
Data synced from NHTSA on May 4, 2026