2001 Ford F-250 Complaint Log

SPARK PLUG SPIT FROM MOTOR SMASHING COIL PACK. 5.4 LITER TRITON MOTOR. THIS HAS HAPPENED THREE MORE TIMES. I HAVE LOST FOUR PLUGS TO THIS ENGINEERING DISASTER. AT A COST OF ONE DEALER REPAIR, AND TIME OFF WORK TO REPAIR THE OTHER THREE. ONCE I HAD TO BE TOWED OVER FIFTY MILES. AFTER WHAT I HAVE READ, THEIR SHOULD BE A REMEDY TO THIS PROBLEM. WHY NOT! *TR

FORD F250 WITH A V10 ENGINE. SPARK PLUG BLEW OUT. *TR

5.4 MOTOR SPARK PLUGS KEEP BLOWING OUT. THIS IS A PROBLEM WITH THE OLDER ONES AND NEWER ONES AS WELL FORD SHOULD MAKE IT RIGHT WITH THE CONSUMERS

MY 2001 F 250 SUPER DUTY PICK UP WITH A 5.4 MOTOR SPIT OUT THE NUMBER 3 SPARK PLUG. IT CAUSED ME TO HAVE MY VEHICLE TOWED, THE # 3 COIL PACT REPLACED ALONG WITH ALL THE SPARK PLUGS AND THE COIL PACT BOOTS. I HEARD A LOUD POP WHICH CAUSED ME TO PULL OVER IMMEDIATELY , IT SOUNDED LIKE A REAL BAD EXHAUST LEAK. I HAVE NEVER HAD ANYTHING LIKE THIS HAPPEN TO ME IN 28 YEARS OF DRIVING AND WORKING ON VEHICLES. THE DEALER HAVE TO PUT IN A HELI COIL AND REPLACE PARTS AS STATED.

SEAT BELT ON DRIVER SIDE DISCONNECTS RANDOMLY. IT HAS GONE OVER 200 MILES WITHOUT DISCONNECTING, BUT RARELY FURTHER THAN THAT. FORD SERVICE DEPARTMENT COULD FIND NO PROBLEM AND SO DID NOT FIX ANYTHING. IT DISCONNECTED ABOUT 10 MILES AFTER I LEFT THE DEALER. I PUSH IN THE LEFT SIDE MALE PART AND IT CLICKS. I USUALLY JIGGLE IT AND GIVE IT A TUG, BUT THAT HAS HAD NO EFFECT ON WHEN OR WHERE IT DISCONNECTS. THERE WAS A RECALL IN 2001, BUT I HAVE NOT BEEN ABLE TO FIND OUT IF THE PART WAS REPAIRED/REPLACED AT THAT TIME. I'VE USED THE SAME FORD SERVICE LOCATION SINCE I BOUGHT THE TRUCK. *TR

ROTTING OIL PAN. *TR

BRAKE PRESSURE SWITCH.. HARNESS WAS REPLACED IN 2008 BUT THE SWITCH WAS NOT LEAKING AT THAT TIME. CRUISE CONTROL STOP WORKING IN 2009. FOUND SWITCH WAS LEAKING. WAS TOLD NO LONGER UNDER WARRANTY. TW*

I WAS DRIVING HOME FRIDAY JANUARY8TH AT 7:30 PM WHEN MY SPARK PLUG BLEW OUT OF MOTOR WHILE DRIVING, SHOOTING FUEL OUT OF CYLINDER AS COIL WAS STILL CONNECTED AND ARCING ON MOTOR.I LOST POWER AND HAD TO GET TO SIDE OF ROAD I COULD NOT FIX BECAUSE THREADS OF CYLINDER HEAD WERE DAMAGED WHEN BLOWOUT OCCURRED.FORTUNATLY THIS HAPPENED WITHIN A COUPLE MILE OF MY HOME, IF THIS WERE TO OCCUR ON HIGHWAY WITH TRAFFIC AROUND THE LOSS OF POWER AND POTENTIAL FOR FIRE WOULD HAVE BEEN VERY DANGEROUS! *TR

TL*THE CONTACT OWNS A 2001 FORD F250 SD. THE CONTACT STATED THAT WHILE DRIVING VARIOUS SPEEDS, HE DETECTED THAT THE FRONT PASSENGER SEAT BELT WOULD NOT REMAIN SECURED IN THE LOCKING MECHANISM. WHEN THE SEAT BELT WAS IN USE BY AN OCCUPANT THE FAILURE WOULD OCCUR. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 124,000. UPDATED 01/13/11*LJ UPDATED 01/31/11. *JB

TL*THE CONTACT OWNS A 2001 FORD F250. HE STATED THE INSTRUMENT PANEL CONTINUED TO FAIL. THE VEHICLE WAS TAKEN TO HIS INDEPENDENT MECHANIC WHERE THEY CHANGED THE FUSE. IMMEDIATELY AFTERWARD, THE FUSE BLEW. THE FUSE WAS CHANGED AGAIN AND SHORTLY AFTER, WHILE PUTTING THE VEHICLE INTO THE PARK POSITION, THE FUSE MADE A "POP" NOISE AND THE INSTRUMENT PANEL FAILED AGAIN. THE MANUFACTURER WAS CONTACTED AND ADVISED TAKING THE VEHICLE TO THE DEALER FOR A DIAGNOSIS. NO FURTHER REPAIRS WERE MADE TO THE VEHICLE, TO DATE. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 62,436. UPDATED 4/7/2010 *CN UPDATED 06/28/10*JB

I OWN A 2001 FORD F250 SUPER DUTY WITH A 5.4L TRITON V-8 ENGINE, AUTOMATIC TRANSMISSION, 2WD, 137 INCH WHEELBASE, STANDARD EMISSION, WITH NO AFTERMARKET MODIFICATIONS AND APPROXIMATELY 114,000 MILES. I WAS DRIVING AT APPROXIMATELY 60MPH WHEN I HEARD A LOUD BANG FROM UNDER THE HOOD, THE ENGINE LOST POWER AND SOUNDED LIKE THE EXHAUST HAD COME OFF THE ENGINE. UPON INSPECTION, I DISCOVERED THAT THE NUMBER 8 SPARK PLUG HAD BLOWN COMPLETELY OUT OF THE ENGINE AND DAMAGED THE IGNITION COIL. THE THREADS WHERE THE SPARK PLUG SCREW INTO THE HEAD WERE DAMAGED, BUT REPAIRABLE. I REPLACED THE SPARK PLUG AND COIL. EVEN THOUGH THERE WAS NO FIRE OR INJURY IN MY PARTICULAR CASE, THE POSSIBILITY FOR SUCH IS LIKELY IF THIS PROBLEM IS SYSTEMIC. WHEN THE SPARK PLUG BLOWS OUT OF THE CYLINDER HEAD, IT CAN BE DONE WITH A LOT OF FORCE, WHICH COULD CAUSE INJURY/DEATH, DEPENDING UPON THE PROXIMITY OF PEOPLE AT THE TIME. ALSO, WHEN A SPARK PLUG COMES OUT OF THE CYLINDER HEAD, GAS FUMES RELEASED MAY BECOME IGNITED BY SPARKS FROM THE COIL OR SPARK PLUG WIRES, RESULTING IN A ENGINE COMPARTMENT FIRE. THE OLD PARTS ARE AVAILABLE FOR INSPECTION IF NECESSARY. *TR

SPARK PLUG BLEW OUT. *TR

I WAS ON A DELIVERY WITH MY 2001 FORD F 250 V10 WITH 8 THOUSAND MILES, WHEN I HEARD WHAT I THOUGHT WAS TAPPET NOISE THEN I HEARD A POP AND THEN REALY LOUD EXHAUST NOISE LIKE I LOST A EXHAUST MANIFOLD SEAL, I PULLED OVER TO FIND I HAD A SUDDDEN SPARK PLUG BLOW OUT, I WAS ON A DELIVERY AND WORK IN THE HOLLYWOOD ANDTHE PRODUCTION NEEDED ME AT LOCATION ON TIME, SO I DROVE IT THERE AFTER I ISOLATED T HE SPARK PLUG WIRE FROM GROUNDING BY FLOATING IT IN AIR BY PURRING IT THREW THE OIL DIP STICK, I DROVE ON WITH THE 9 REMAINING CYLINDERS AND MADE MY DELIVERY, I WAS OUT 250 MILES AND HAD TO RETURN TO LA FOR A CHILD CUSTODY HEARING SO I DROVE IT BACK THE WHOLE WAY SOUNDING LIKE A TUG BOAT, IT WAS LIKE I WAS LINDBERG CROSSING THE ATLANTIC I DID NOT KNOW IF I WOULD MAKE IT, BUT I DID, I CALLED FORD AND THEY WANT 700 TO RE TAP THE HOLE AND PUT A INSERT IN, I LOOKED AT THE CONSUMER COMPLAINTS AND SEE HUNDREDS OF PEOPLE HAVE HAD THE SAME ISSUE, I THINK FORD SHOULD RECALL THE ENGINES AND FIX THE THREAD ISSUE. *TR

2001 FORD F-250 SD 6.8L V-10, SPARK PLUG ON THE NUMBER EIGHT CYLINDER BLEW OUT OF THE HEAD WHILE DRIVING AT APPROX. 15-20 MPH. THE THREADS ON THE CYLINDER HEAD ARE NON-EXISTENT AT THIS POINT, THE COIL WAS DESTROYED, AND THE VEHICLE IS UNDRIVABLE. AFTER RESEARCHING, I HAVE FOUND THIS TO BE A KNOWN PROBLEM ON SEVERAL MODELS FROM FORD. THE VEHICLE IS CURRENTLY AWAITING INSPECTION AND REPAIR BY A LOCAL FORD DEALERSHIP. I HAVE BEEN TOLD BY THE SERVICE WRITER THAT IT IS A KNOWN PROBLEM, BUT THAT FORD WILL NOT PROVIDE A COVERED REPAIR. I HAVE BEEN TOLD THAT IF THE HEAD IS REPAIRABLE WITHOUT REMOVAL FROM THE VEHICLE, THE COST WILL BE APPROX. $750.00 WITH NO GUARANTEE THAT IT WILL NOT RE-OCCUR. IF THE CYLINDER HEAD MUST BE REMOVED, THE COST IS BETWEEN THREE AND FOUR THOUSAND DOLLARS. I WILL BE RETAINING THE OLD PARTS. *TR

THE FORD F250 TRUCK (2001) WAS PARKED OUTSIDE OF HEB GROCERY STORE FOR APPROXIMATELY 30 MINUTES WHEN WITNESSES SAW SPARKS SHOOTING OUT FROM UNDERNEATH THE VEHICLE SECONDS BEFORE IT CAUGHT FIRE. THE ENTIRE ENGINE COMPARTMENT BURNED AND BEGAN TO CONSUME THE CAB BEFORE THE FIRE DEPARTMENT PUT OUT THE FIRE. THE FORD F250 CRUISE CONTROL WAS USED THE PREVIOUS TWO DAYS AND WAS HAVING INTERMITTENT PROBLEMS DURING A TRIP (~900 MILES). *TR

THE ENGINE BLEW OUT ANOTHER SPARK PLUG! THIS IS A MAJOR DESIGN DEFECT! FORD SAID THE PLUGS BLOW OUT DUE TO IMPROPER TORQUE OF THE SPARK PLUGS. WHICH IS IMPOSSIBLE SINCE I USED THE FORD REQUIRED TORQUE ON MY SPARK PLUGS AND I USED ANTI SEIZE ON THE PLUGS THREADS! THIS IS A ONGOING PROBLEM! I KNOW A PERSON THAT HAS ONLY 50K ON THERE 5.4 ENGINE AND THE FACTORY INSTALLED PLUGS AND THOSE BLEW OUT TOO!! FORD NEEDS TO RECALL THESE ENGINES AND CORRECT THE PROBLEM. I PULLED BOTH OF THE HEADS OFF MY F-250 AND HAD STAINLESS STEEL THREADED SLEEVES INSTALLED AT THE MACHINE SHOP ! HOPE THIS TAKES CARE OF THE PROBLEM! I DON'T TRUST THE TRUCKS ENGINE DESIGN FOR A LONG TRIP OR EVEN TAKE IT ON VACATION! I AM WORRIED THE SPARK PLUGS WILL BLOW OUT WHILE I AM ON THE HIGHWAY OR OUT OFF TOWN! PLEASE HELP US TO GET FORD TO RECALL THIS PROBLEM AS SOON AS POSSIBLE PLEASE!!!!! I HAVE HAD 3 OTHER PLUGS BLOW OUT BEFORE THIS ! TO DO THIS TYPE OF REPAIR IS VERY EXPENSIVE AND UNNECESSARY! BUT MUST BE DONE TO FIX THE PROBLEM I HOPE! THIS IS A MAJOR DESIGN DEFECT AND FORD SHOULD BE MADE TO CORRECT IT! WE PAID HARD EARNED MONEY FOR THESE VEHICLES AND SHOULD NOT HAVE TO DEAL WITH THIS TYPE OF REPAIR OVER AND OVER !! I'LL NEVER BUY ANOTHER FORD IF FORD DOES NOTHING REGARDING THE SPARK PLUGS! I AM A CERTIFIED MECHANIC AND I HAVE NEVER SEEN ANY OTHER TYPE OF ENGINE HAVE THIS PROBLEM ! PLEASE HELP ! THIS PROBLEM IS NOT EVEN COVERED UNDER THE EXTENDED WARRANTY !!! THIS IS VERY BAD FOR FORD!!! THEY HAVE NICE VEHICLES BUT BAD ENGINE HEADS !!! *TR

A REAR BRAKE LINE ON MY 2001 FORD F-250 SUPER DUTY TRUCK RUSTED THROUGH, CAUSING A LOSS OF BRAKE FLUID AND BRAKING ABILITY. I REPLACED THE BRAKE LINE WITH A PART FROM FORD, BUT FORD SEEMED UNINTERESTED IN ADDRESSING THIS FAILURE, WHICH I HAD NEVER HEARD OF HAPPENING BEFORE. I STILL HAVE THE OLD PART. *TR

6 MONTHS AGO MY FORD F-250 SUPER DUTY CREW CAB V-10 BLEW OUT THE 3RD SPARK PLUG BACK ON THE PASSENGER'S SIDE. AFTER READING ABOUT MANY OTHER PEOPLE HAVING THE SAME PROBLEM I WENT TO MY FORD DEALER WHO TOLD ME IT HAPPENS ON THESE ENGINES BUT THERE ISN'T ANY RECALL NOR WOULD THEY PAY FOR THE REPAIR. TODAY THE SECOND PLUG BACK ON THE PASSENGER SIDE BLEW OUT. I SMELLED A STRONG GAS ODOR AND FEEL LUCKY NOT TO HAVE HAD A FIRE EITHER TIME. NOW DO I HAVE FORD REPAIR THIS ONE AND JUST WAIT FOR THE OTHER 8 TO BLOW? FORD NEEDS TO RESOLVE THIS ISSUE! *TR

TL*THE CONTACT OWNS A 2001 FORD F250 WITH B.F. GOODRICH ALL TERRAIN TIRES, SIZE 285/75R16. THE TREAD ON ALL FOUR TIRES WAS BREAKING APART IN HUGE PIECES WHILE SHE WAS DRIVING. THE TIRE MILEAGE WAS 20,000 ON EACH TIRES. THE FAILURE MILEAGE WAS 15,000. UPDATED 09/14/09 *BF UPDATED 09/15/09.*JB

THERE HAVE BEEN NO INCIDENTS/ACCIDENTS, HOWEVER PROBLEM IS: 2001 FORD F250 SUPER DUTY PICKUP TRUCK - OWNER'S GUIDE / MANUAL STATES ON PAGE117 UNDER THE HEADING "TETHER ANCHORAGE HARDWARE" -- (TETHER ANCHORAGE HARDWARE KITS (PART NUMBER 613D74) INCLUDING INSTRUCTIONS, MAY BE OBTAINED AT NO CHARGE FROM ANY FORD OR LINCOLN/MERCURY DEALER) PER AUTOMOTIVE DEALERSHIP, PART NUMBER IS NOW OBSOLETE; HAVE INVESTIGATED AND FOUND UPDATED PART # F81Z5613D74AA. FORD CUSTOMER SERVICE PHONE TOLD ME TO CALL THE DEALER; DEALER SAID PART IS APPROXIMATELY $80.00; CALLED FORD CUSTOMER SERVICE BACK - THEY TOLD ME TO CALL THE SERVICE MANAGER AT THE DEALER TO SEE IF THEY COULD HELP. FORD DID NOT HAVE RESPONSIBILITY. BASICLY I WAS TOLD TO PAY FOR IT OR WHO CARES? SO FAR INCLUDING THIS LETTER I NOW HAVE 2+ HOURS INVESTED INTO THIS ISSUE. UNFORTURNATELY, MOST PEOPLE WOULD NOT TAKE THE TIME AND THIS IS WHY THESE ISSUES EXIST IN THE FIRST PLACE. THIS SHOULD HAVE BEEN TAKEN CARE OF IN 1-2 PHONE CALLS. CONSEQUENCES COULD MEAN DEATH OF A CHILD DUE TO THE CHILD RESTRAINT SEAT NOT FASTENED INTO VEHICLE PROPERLY. ALSO, IF INFORMATION ONLINE IS ACCURATE, I'M NOT THE ONLY ONE WHO HAS EXPERIENCED PROBLEMS WITH THIS TYPE OF QUESTION / ISSUE. PLEASE LOOK INTO THIS AND HOLD THESE MANUFACTURES ACCOUNTABLE TO KEEP OUR CHILDREN SAFE! *TR

WE HAVE A F250 2001 V10 PICKUP THAT HAS HAD 2 SPARK PLUG EJECTION FROM THE DRIVERS SIDE HEAD OF THE ENGINE. THIS WE WERE TOLD BY THE MECHANICS AT OUR LOCAL FORD DEALER SHOP AT OUR 2 DIFF FORD DEALERS IS INHERENT IN ALL TRITON MOTORS. THIS HEAD PROBLEM SHOULD BE AA SAFETY RECALL. WHEN THE SECOND ONE HAPPENED WE WERE 200 MILES FROM HOME AND HAD TO SMELL GAS FUMES FOR 200 MILES TO GET IT BACK TO THE DEALER TO GET IT REPAIRED. LUCKILY THE SPARK PLUG HAD BEEN EJECTED FROM THE COIL ASSEMBLY IF IT HAD STAYED ON IT WOULD HAVE STARTED A FIRE. THERE IS A SERIOUS DEFECT IN THE CYLINDER HEAD AND FROM THE MANY MECHANICS THAT I HAVE SPOKEN TO THEY ALL STATE IT IS FROM ONLY 2 OR 3 THREADS PER SPARK PLUG HOLDING THE PLUGS IN PLACE. PLEASE RECALL ALL TRITION MOTORS TO HAVE THIS TAKEN CARE OF. *TR

MY FORD F-250 HAD BEEN PARKED OUTSIDE MY SONS HOME FOR APPROX 2 HRS. WHEN A NEIGHBOR INFORMED ME THAT IT WAS ENGULFED IN FLAMES. THE FIRE DEPT. WAS CALLED TO EXTINGUISH IT. THERE WAS NOTHING SALVAGEABLE. *TR

INVOLVED IN A SINGLE VEHICLE ROLLOVER, CAUSED BY TIRE TREAD SEPARATION ACCORDING TO STATE POLICE, TIRE TREAD CAME OF, TIRE STILL HAS AIR IN IT, VEHICLE IS TOTALED, FOUND PIECE THAT CAME OFF TIRE IS A (GENERAL AMERITRAC TR LT235/85R16) SUSTAINED MAJOR INJURIES DUE TO ROLLOVER. *TR

I HAVE A 2001 FORD F250 SD CREW/4X4 AND THERE IS SOMETHING WRONG WITH THE FRONT END STEERING SYSTEM. TODAY WAS THE SECOND TIME THAT MY TRUCK BEGAN TO SHIMMY AND SHAKE SO HARD THAT AT 55MPH BY THE TIME I GOT THE TRUCK SLOWED TO ABOUT 15MPH I WAS OVER INTO THE LANE OF THE ON COMING TRAFFIC (LUCKLY NO ONE WAS THERE). THE OTHER DAY WITH MY WIFE IN THE TRUCK WE TURNED A CORNER AND THE TRUCK STARTED TO SHIMMY REALLY HARD AND I LOST SOME RESPONSE CONTROL OF THE TRUCK THE STEERING BECAME SOMEWHAT UNRESPONSIVE, AND I WAS FORCED TO ALLOW THE TRUCK TO TRACK INTO THE BAILY POST OFFICE PARKING LOT. SOMETHING IS WRONG WITH MY TRUCK BUT THE MECHANICS TELL ME THAT THERE IS NOTHING WRONG WITH IT THAT THEY CAN FIND. THE TRUCK DOES NOT DO THIS ALL THE TIME, IT COMES AND GOES, SOMETIMES IT HAPPENS ALMOST EVERY TIME I DRIVE IT AND THEN IT CAN GO WEEKS WITHOUT HAPPENING. I WORKED AS A MECHANIC FOR 25 YEARS AND I AM TELLING YOU THIS IS A VERY DANGEROUS PROBLEM WITH THIS TRUCK AND I KNOW THAT YOU HAVE RECEIVED HUNDREDS MAYBE EVEN THOUSANDS OF COMPLAINTS ABOUT THIS SAME PROBLEM WITH THE FORD F-SERIES TRUCKS AND FORD SHOULD BE HELD ACCOUNTABLE FOR SUCH A BAD DESIGN FLAW THAT CAN CAUSES A LIGHT SHIMMY TO TOTAL LOSS OF CONTROL OF THESE TRUCKS AT ANY TIME WHILE DRIVING, WHICH MAY CAUSE SERIOUS HARM OR EVEN DEATH TO THE OWNER. MY WIFE WILL NOT EVEN RIDE IN THE TRUCK ANY MORE BECAUSE SHE IS TOO SCARED TO DO SO. THANK YOU FOR TIME AND CONSIDERATION. GARY *TR

TL*THE CONTACT OWNS A 2001 FORD F250. WHILE THE VEHICLE WAS PARKED IN THE DRIVEWAY WITH THE ENGINE TURNED OFF, THE OWNER HEARD A LOUD POPPING NOISE. HE WENT OUTSIDE AND NOTICED FLAMES UNDERNEATH THE HOOD OF HIS VEHICLE. THE FIRE DEPARTMENT ARRIVED AND EXTINGUISHED THE FIRE. THERE WERE NO INJURIES. THE SIDING MELTED OFF OF THE HOUSE AND SOME OF HIS WORK MATERIALS AND TREES NEXT TO THE HOUSE WERE BURNED. A POLICE REPORT WAS FILED. THE VEHICLE WAS DESTROYED AND TOWED TO A SALVAGE YARD. NHTSA CAMPAIGN ID NUMBER 06V286000 (VEHICLE SPEED CONTROL) WAS DISCOVERED; HOWEVER, THE MANUFACTURER WOULD NOT DISCLOSE WHETHER OR NOT THE VEHICLE WAS INCLUDED. THE OWNER WAS INFORMED THAT AN INVESTIGATOR MAY INSPECT THE VEHICLE. THE CURRENT AND FAILURE MILEAGES WERE 90,000.

MY 2001 F250 WITH 5.4L TRITON ENGINE HAS BLOWN OUT 4 SPARK PLUGS OVER THE LAST YEAR. EACH REPAIR HAS BEEN AROUND $600. THIS HAS TO BE A DEFECT. FORD DIDN'T ADVISE ME THAT THIS WAS A COMMON ISSUE. HAD I KNOWN, I WOULD HAVE PUT IN A DIFFERENT MOTOR OR HEADS AS I HAVE SPENT THAT MUCH IN REPAIRS AND TOWING. *TR

TL* THE CONTACT OWNS A 2001 FORD F-250 SD. THE CONTACT STATED THAT WHILE ACCELERATING FROM A STOP, SMOKE WAS SEEN COMING FROM UNDER THE FRONT HOOD OF THE VEHICLE. THE DEALER DIAGNOSED THAT THE SPARK PLUG HAD SEPARATED FROM THE ENGINE. THE DEALER REPLACED THE ENGINE NUMEROUS TIMES, BUT THE FAILURE CONTINUOUSLY RECURRED. THE MANUFACTURER WAS NOTIFIED, BUT DENIED ANY ASSISTANCE WITH REPAIRS TO THE VEHICLE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 98,000 AND THE CURRENT MILEAGE WAS 103,000. UPDATED 05/08/12*LJ UPDATED 05/14/12

SPARK PLUG BLOW OUT ON MY 2001 FORD F250 5.4 LITER ENGINE.*TR

IN LATE DECEMBER 2008 I HAD ALL MY SPARK PLUGS REPLACED BY 1ST CHOICE AUTOMOTIVE. BY THE END OF JANUARY 2009 ONE OF THE SPARKS PLUGS SHOT OUT OF THE ENGINE. THEY CAME AND TOWED MY TRUCK TO THEIR SHOP AND PUT IN A HELICOIL. ONCE AGAIN AT BEGINNING OF MARCH THE SAME SPARK PLUG SHOT OUT. THE SHOP TELLS ME THAT FORD HAS A SERVICE BULLETIN ON IT. THE BULLETIN SAYS TO REPLACE THE CYLINDER HEAD. I CALLED AL PACKER FORD TO CONFIRM WHAT FIRST CHOICE AUTOMOTIVE. THEY SAID FORD DOES HAVE A SERVICE BULLETIN ON THIS DEFECT AND AGREED ALONG WITH THE SHOP THAT I SHOULD REPLACE MY CYLINDER HEAD. I FEEL THAT IF FORD KNOWS THAT THEY ARE HAVING A PROBLEM WITH THESE CYLINDER HEADS THEN THEY SHOULD REPAIR IT. I SHOULD NOT HAVE TO PAY TO FIX A PROBLEM THAT THEY ALREADY KNOW ABOUT. ANY HELP YOU CAN GIVE IS APPRECIATED. *TR

I JUST FOUND OUT THAT MY 2001 F-250'S CRUISE CONTROL WAS NEVER REPLACED JUST DISCONNECTED,I ONLY FOUND OUT AFTER I TOOK IT TO AN INDEPENDENT REPAIR TO REPAIR A BRAKE PROBLEM. BECAUSE MY BRAKE SYSTEM LOST PRESSURE. THE ORIGINAL FORD SOLUTION OF DISCONNECTING THE CRUISE CONTROL FIXES ONE PROBLEM BUT THAT SAME FAULTY PART IS STILL POSES DANGER. I TOOK MY TRUCK TO FORD A THERE REPORT SHOWED NO RECALL NOTICE SHOWING AND THEY TOLD ME IT WOULD BE $103 TO REPLACE THE PART, OF COURSE I PAID IT, IT WOULD BE TO DANGEROUS NOT TOO. THE DEALER TOLD ME I SHOULD CALL FORD CUSTOMER COMPLAINT DEPT TO TRY AND GET MY MONEY BACK. BUT THE REAL ISSUE IS THAT MANY PEOPLE THAT THINK THEY CAN LIVE WITH FORD'S FIRST SOLUTION, WITHOUT CRUISE CONTROL. THINK AGAIN ABOUT SUDDENLY LOSING BRAKE PRESSURE. *TR

MY FORD TRUCK STARTED MAKING A CLICKING NOISE FROM THE ENGINE COMPARTMENT. THEN APPROXIMATELY 2 WEEKS LATER WHILE DRIVING DOWN THE HIGHWAY AT 65MPH THERE WAS A LOUD POP AND THEN A LOUD EXHAUST SOUND. THE ENGINE THREW THE NUMBER 3 SPARK PLUG ON THE PASSENGER SIDE. IT WAS FIXED WITH AN INSERT BUT BLEW THE INSERT OUT A MONTH LATER. HAS NOT BEEN FIXED YET AFTER THE SECOND ONE. *TR

SPARK PLUG BLEW OUT OF MY 6.8L V-10 FORD F-250. CAUSED EXTENSIVE DAMAGE AND SMALL FIRE. *TR

TL*THE CONTACT OWNS A 2001 FORD F250 SUPER DUTY. THE CONTACT STATED THAT HIS CRUISE CONTROL SWITCH WAS RECALLED. HE TOOK THE VEHICLE TO BE REPAIRED ACCORDING TO THE RECALL. THE DEALER STATED THAT THE CRUISE CONTROL WAS DISCONNECTED AND PREVIOUSLY REPLACED; THEREFORE, FORD WOULD NOT PAY FOR IT AGAIN. THE CONTACT STATED THAT THE CRUISE CONTROL WAS NEVER PREVIOUSLY REPAIRED. HE TOOK THE VEHICLE TO ANOTHER DEALER, BUT THEY ALSO DID NOT WANT TO MAKE THE REPAIRS. THE FAILURE MILEAGE WAS 95,638.

WHEN I STARTED MY VEHICLE THE #1 PLUG EJECTED FROM MY FORD 5.4 ENGINE. THE PLUG BROKE THE COIL AND STRUCK THE FUEL RAIL PUTTING A DENT IN IT AND PARTIALLY DISLODGE IT. THIS IS MY FIRST EJECTION. MY SHOP REPLACED THE THREADS IN THE HEAD, INSTALLED A NEW SPARK PLUG AND COIL, THEN THEY STRAIGHTEN UP EVERYTHING. I AM NOW SCARED TO DRIVE IT AS I AM 70 YEARS OLD AND HAD PLANNED TO TRAVEL. *TR

FORD F250 TRYTON V-8 BLOWN PLUGS ON INTERSTATE 80 MILES FROM HOME. FORD DEALER SAYS THE JUST ISSUED A SERVICE BULLETIN CONCERNING THIS BUT ARE OF NO HELP. THE HEADS MUST BE REMOVED AND REPAIRED WITH HELICOIL KITS @ UPWARDS OF 800.00 OR MORE. PLEASE REQUIRE A RECALL !!!!! *TR

AFTER TRAVELING OVER SMALL BUMPS, LIKE RAILROAD TRACKS MOST RECENTLY, AT AROUND 30MPH, ONE FRONT WHEEL STARTED BOUNCING VIOLENTLY, MAKING VEHICLE LOOSE CONTROL UNTIL TRUCK COULD BE BROUGHT TO A STOP. HAD EXPERIENCED THIS NUMEROUS TIME IN THE PAST BUT THOUGHT PROBLEM WAS SOLVED BY ADDING A STEERING STABILIZER A FEW YEARS AGO. PROBLEM HAS RETURNED. EACH TIME, THIS HAS NEARLY RESULTED IN A CATASTROPHIC ACCIDENT. *TR

ON SUNDAY, AUGUST 14, 2008 I WAS DRIVING MY 2001 FORD F-250 WITH A 5.4 LITER ENGINE AND I HEARD A LOUD POP WHICH WAS FOLLOWED BY A LOSS OF POWER AND A NOISE THAT SOUNDED LIKE A LARGE EXHAUST LEAK. WHEN I OPENED THE HOOD I NOTICED ONE OF THE SPARK PLUGS HAD BLOWN OUT OF THE HEAD AND HAD BROKEN THE COIL, RIPPED THE SPARK PLUG BOOT AND STRIPPED THE HEAD. THIS IS THE SECOND TIME IN 1 1/2 YEARS THAT I HAVE HAD A SPARK PLUG BLOW OUT OF THE HEAD. (THESE WERE TWO DIFFERENT SPARK PLUGS). THIS IS A COSTLY REPAIR AND MANY OTHERS HAVE HAD THE SAME PROBLEM. I CONTACTED FORD AND THEY TOLD ME THERE WAS NOTHING THEY COULD DO TO HELP ME AND THEN TRIED TO SELL ME A NEW VEHICLE INSTEAD OF FIXING THE ONE I HAVE. *TR

I HAVE A 2001 FORD F-250 WITH THE TRITON 5.4L V8. THE PROBLEM I HAVE IS THE SPARK PLUGS BLOWING OUT I HAVE HAD 3 TOTAL SENSE MARCH. THE FIRST ONE HAPPENED AT ABOUT 120,000 MILES IN MARCH THERE IS A SLIGHT "TICKING" NOISE THAT COMES FROM THE ENGINE THEN THE BOOM FROM THE SPARK PLUG BLOWING OUT WITH A SUDDEN LOSS OF POWER. THE 1ST TO GO WAS THE NUMBER 7CYLINDER FOLLOWED BY NUMBER 1 AND FINALLY NUMBER 3 CYLINDERS. THE SECOND AND THIRD HAPPENED ABOUT 200 MILES FROM EACH OTHER AT THE 143,000 MILE MARK THIS WEEKEND. FRIDAY AUGUST 29 THE SECOND ONE BLEW OUT ON THE INTERSTATE GOING NORMAL SPEED WITH NO INDICATION OF A PROBLEM. THE TRUCK WAS TOWED TO WADE FORD IN SMYRNA TO BE REPAIRED. THE TRUCK WAS REPAIRED WITH IN SEVERAL HOURS AND I WAS ON THE ROAD AGAIN $750 LATER. I WAS HEADED TO FLORIDA AT THE TIME AND STILL MADE THE TRIP. ON SUNDAY THE 31ST THE THIRD PLUG BLEW OUT LEAVING ME ON THE SIDE OF THE ROAD IN ALABAMA, AGAIN WITH NO INDICATION OF A PROBLEM. THIS SEEMS TO BE A REPETITIVE PROBLEM THAT I HAVE HAD, THE TRUCK HAS NOT BEEN ABUSED AND HAS HAD REGULAR MAINTENANCE. THE ENGINE HAS NEVER BEEN STRESSED OR STRAINED AS TENDS TO HAPPEN WITH SUPERDUTY TRUCKS. I HAVE READ A LOT ON THE INTERNET OF THE PROBLEM AFFECTING MANY OTHERS AROUND THE COUNTRY,MANY WITH THE SAME ORDER OF PLUGS "BLOWING-OUT". THE DEALERSHIP DOES NOT SEEM TO RECOGNIZE THE PROBLEM, AND SAY THEY HAVE NEVER SEEN IT HAPPEN. THIS IS A FORD PROBLEM THAT THEY ARE NOT DONG ANYTHING ABOUT. ITS A COSTLY PROBLEM FOR THE OWNERS FOR A PROBLEM THAT THEY CAN NOT SEE COMING OR PREVENT. IS THERE ANYTHING THAT CAN BE DONE? *TR

SOUNDED LIKE MANIFOLD LEAK SPARK PLUG EJECTION. *TR

I HAVE A 2001 FORD F250 SUPER DUTY TRUCK WITH THE 7.3L DIESEL ENGINE, I HAD TO HAVE THE CAMSHAFT SENSOR REPLACED AT MY OWN EXPENSE AT THE LOCAL FORD DEALERSHIP AT A COST OF NEARLY $1,100.00. WHEN THE RECALL NOTICE CAME IN THE MAIL, I CALLED AND MADE APPOINTMENT TO HAVE IT CHECKED AND SURE ENOUGH THE NEW CAMSHAFT SENSOR WAS THE CORRECT ONE. THE FORD MOTOR COMPANY DEALER ONLY ISSUED ME A $300.00 REFUND. WHAT IS RIGHT ABOUT THAT. *TR

I HAVE EXPERIENCED 2 SPARK PLUG BLOW OUTS ON MY FORD F250 WITH A 5.4L ENGINE LEAVING ME STRANDED OUT OF STATE TWICE. I LIVE IN OHIO AND I HAD MY FIRST SPARK PLUG BLOW OUT IN W VIRGINIA WHILE EN ROUTE TO S CAROLINA FOR VACATION. THE SECOND INCIDENT WAS LAST YEAR IN PENNSYLVANIA. NOW I HAVE ANOTHER PLUG ABOUT TO BLOW OUT! *TR

TL* THE CONTACT OWNS A 2001 FORD F-250. THE CONTACT STATED THAT DURING RAINY WEATHER, THE GENERAL ELECTRIC MODULE WOULD BECOME WET AND CAUSE THE VEHICLE TO MALFUNCTION. THE CONTACT STATED THAT THE FAILURE WOULD ALSO CAUSE THE VEHICLE TO START INDEPENDENTLY, THE LIGHTS WOULD FLASH AND THE TURN SIGNALS WOULD ILLUMINATE INDEPENDENTLY. IN ADDITION, THE AIR BAG WARNING LIGHT WAS ILLUMINATED. THE DEALER STATED THAT THEY WERE AWARE OF THE FAILURE AND MADE A COVER FOR THE PART. THE CONTACT TOOK THE VEHICLE TO THE DEALER AND WAS TOLD THERE WAS A LEAK COMING FROM THE WINDSHIELD THAT WAS ALLOWING WATER TO ENTER THE GENERAL ELECTRONIC MODULE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 180,000 AND THE CURRENT MILEAGE WAS 240,000.

I WAS DRIVING ON A 2-LANE STATE HIGHWAY AT APPROXIMATELY 65MPH. MY PICKUP IS A 2001 FORD SUPERDUTY DIESEL SUPERCAB 4X4. THE WEATHER WAS OVERCAST, TEMPERATURE ABOUT 75 DEGREES. I WAS PULLING AN 18' FLATBED "CAR HAULER" TYPE TRAILER, TOTAL WEIGHT (TRAILER & LOAD) APPROXIMATELY 1,000LBS. I HAD DRIVEN 60 MILES WITH NO INDICATION OF VIBRATION OR PROBLEMS. I STOPPED FOR AN HOUR THEN RESUMED DRIVING. I NOTICED SOME VIBRATION, SO STOPPED AND CHECKED BOTH PICKUP AND TRAILER TIRES. INFLATION WAS GOOD AND THERE WERE NO INDICATIONS OF PROBLEMS WITH ANY TIRES. I CONTINUED MY TRIP. WITHIN THE NEXT 5 MILES THE TREAD SEPARATED FROM THE LEFT FRONT (DRIVERS SIDE) TIRE ON MY PICKUP. THE PICKUP IMMEDIATELY LURCHED TO THE LEFT ACROSS THE CENTERLINE. I REGAINED CONTROL AND WAS ABLE TO PULL OFF THE SHOULDER WITHOUT FURTHER INCIDENT. THE TREAD SEPARATION DAMAGED THE FENDER, RUNNING BOARD, INNER FENDER, INSULATION LINER, AND FRONT BUMPER. THERE WERE NO PERSONS INJURED. I WAS ABLE TO "TIE-WRAP" THE INNER FENDER PANEL BACK IN PLACE AND INSTALL THE SPARE TIRE TO CONTINUE THE TRIP. *TR

PIN SIZE HOLE IN RIGHT SIDE OF ENGINE BLOCK. *TR

TRUCK HAD BEEN PARKED IN MY DRIVEWAY APPROXIMATELY 30 MINUTES WHEN I HEARD A NOISE LOOKED OUT AND FRONT OF TRUCK WAS ENGULFED IN FLAMES. NO PRIOR WARNING WAS GIVEN OR NOTICED. CALLED 911, FIRE DEPARTMENT ARRIVED AND EXTINGUISH THE FLAMES. TRUCK WAS TOTALED. *TR

NOTHING LEAD UP TO THIS. I JUST SOLD MY 2001 F250 XLT TO A FRIEND. WITHIN DAYS THE TRUCK STARTED SHAKING VIOLENTLY WHEN THEY WOULD REACH A SPEED AROUND 40MPH. THEY HAVE TAKEN IT TO A MECHANIC AND HE SPENT DAYS LOOKING AT IT AND CAN NOT FIND A PROBLEM. ITS BAD ENOUGH THAT IT ALMOST CAUSED THEM TO RUN OFF THE ROAD. TRUCK HAD TO BE PARKED ON THE SIDE OF THE ROAD!! *TR

I WAS DRIVING MY 2001 F250 FORD TRUCK AND PULLING A TRAILER. I WAS TRAVELING AT A SPEED OF 60 MPH ON A TWO- LANE HWY. I HAD JUST CHECKED ALL THE TIRES FOR CORRECT AIR PRESSURE BEFORE LEAVING HOME SINCE I WAS TAKING A LOAD OF PIGS TO MARKET. WITHOUT WARNING, SUDDENLY I WAS IN AN UNCONTROLLABLE JERK LEFT INTO THE ONCOMING LANE. FORTUNATELY, I WAS ABLE TO GAIN CONTROL JUST IN TIME TO AVOID A HEAD-ON COLLISION AS MY TRUCK WENT INTO THE DITCH AND STOPPED. THE COMPLETE OUTER LAYER OF RUBBER CAME OFF MY LEFT FRONT TIRE AND WRAPPED ITSELF AROUND THE INSIDE DISC BRAKE/AXLE ASSEMBLY AND TORE OFF ALL OF THE BRAKE LINES FROM THEIR MOORING LEADING TO THE LEFT FRONT BRAKE. (I ONLY HAVE 23,400 MILES ON THIS TRUCK AND HAVE HAD NO OTHER TIRE INCIDENTS). I HAD TO REMOVE THE TIRE WHICH STAYED INFLATED MINUS ITS COMPLETE OUTER SHELL IN ORDER TO ENTANGLE AND REMOVE THE OUTER SHELL PORTION OF THE TIRE FROM THE BRAKE/AXLE ASSEMBLY. THE MAIN STEEL BRAKE LINE WAS NOT BROKEN AS WERE OTHER RUBBER LINES TO THE BRAKE ASSY. I AM AWAITING AN EVALUATION FROM FORD ON THE FRONT LEFT WHEEL ALIGNMENT AND BRAKE ASSEMBLY/LINES CONDITION. FORD HAD NO RECALL ON THE TIRES AND AT FIRST FIRESTONE SERVICE MANAGER PROMISED TO REPLACE ALL OF MY TIRES FREE OF CHARGE BECAUSE THERE WAS A RECALL ON THAT FIRESTONE TIRE. THE NEXT DAY, ONCE THEY REPLACED THE TIRES THEY CAME IN AND ADVISED ME THAT THE RECALL DID NOT MATCH THE SERIAL NUMBER ON MY TIRES AND TOLD ME THEN THAT I WOULD HAVE TO PAY FOR THE REPLACEMENT. TO COMPENSATE ME FOR THEIR MISTAKE ON THE RECALL THEY TOLD ME THAT THEY WOULD NOT CHARGE ME FOR THE LABOR PORTION OF THE REPLACEMENT IF I WOULD PAY FOR THE TIRES. I WAS NOT ABOUT TO DRIVE ON THE REMOVED TIRES AGAIN AND WAS BETWEEN A ROCK AND A HARD PLACE, SO I PAID THE BILL. WHILE CASH LAYOUT IS AN ISSUE HERE THE REAL ISSUE IS POOR TIRE PERFORMANCE THAT CAME WITHIN A HEARTBEAT OF KILLING ME AND MANY OTHER INNOCENT PEOPLE. *TR

A SPARK PLUG JUST BLEW OUT OF MY CYLINDER HEAD ON MY F-250 PICK UP TRUCK. IT IS COMPLETELY WRONG FOR A PLUG JUST TO LET GO OUT OF THE HEAD THIS WAY. IT COULD HAVE CAUSE A FIRE OR A WRECK. *TR

THERE IS A BRAKE LINE TO THE REAR WHEELS LOCATED ROUGHLY ABOVE THE DIFFERENTIAL. THAT LINE IS IN CLOSE PROXIMITY TO ANOTHER CABLE (MAYBE THE EMERGENCY BRAKE CABLE) AND THE BRAKE LINE AND CABLE ARE RUBBING TOGETHER. THE BRAKE LINE IS VERY WORN IN THAT AREA FROM CONTACT WITH THE CABLE. IT LOOKS TO BE WORN TO A POINT THAT WOULD BE VERY CLOSE TO THE "CORE"OF THE BRAKE LINE. OF COURSE EXCESS PRESSURE OR FURTHER WEAR COULD CAUSE A FAILURE OF THAT LINE AND THEREFORE LOSS OF REAR BRAKING. *TR

ON THE WAY TO WORK TODAY, MY 2001 FORD F-250 BLEW A SPARK PLUG. WHEN THIS HAPPENED, I CALLED A MECHANICALLY INCLINED FRIEND TO GET HIS FIRST IMPRESSION (TO AVOID BEING RIPPED OFF BY THE DEALERSHIP) AND HE COULD NOT FATHOM IT. I THOUGHT IT STRANGE THAT WHEN I CALLED A DEALERSHIPS SERVICE DEPARTMENT, THE TECHNICIAN IDENTIFIED THE PROBLEM IMMEDIATELY FROM THE SOUND HE HEARD OVER THE CELL PHONE. I HAD NEVER HEARD OF SUCH A PROBLEM BEFORE, SO I DECIDED TO LOOK IT UP ON THE INTERNET AND AM APPALLED AT HOW OFTEN THIS HAS HAPPENED TO OTHER PEOPLE AND THE POTENTIAL FIRE RISK. THIS IS TOO COMMON, TOO EXPENSIVE TO REPAIR, AND SOUNDS AS IF A BETTER HEAD DESIGN COULD COMPLETELY ALLEVIATE THE PROBLEM. SOMETHING SHOULD BE DONE BEFORE A FIRE KILLS SOMEONE. *TR