2005 Ford F-250 Fuel System Problems

WHEN TRYING TO PUMP FUEL AT A GAS STATION GAS WILL SPIT BACK OUT, ALOT. TAKES 15 MINS TO PUMP 2 GALLONS. TRUCK IS PARKED AND NOT RUNNING.

TL* THE CONTACT OWNS A 2005 FORD F-250. WHILE THE ACCELERATOR PEDAL WAS DEPRESSED, THE VEHICLE FAILED TO OPERATE AND STALLED. THE VEHICLE WAS ABLE TO RESTART. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL INJECTION CONTROL MODULE AND INJECTION CONTROL PRESSURE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V27000 (ELECTRICAL SYSTEM). THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,100. UPDATED 06/21/16*LJ

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING AT 50 MPH, THE VEHICLE STALLED. THE CONTACT WAS ABLE TO RESTART THE VEHICLE. THE FAILURE RECURRED ON NUMEROUS OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE FICM FUEL INJECTION CONTROL MODULE (FICM) HARNESS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE CONTACT WAS AWARE OF NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM) BUT THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

TL* THE CONTACT OWNS A 2005 FORD F-250. THE CONTACT STATED THAT THE SAFETY STRAPS THAT SECURED THE FUEL TANK WERE RUSTED AND FRACTURED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 50,000.

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE FAILED TO RESTART AND WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING ON TWO SEPARATE OCCASIONS. THE MECHANIC WAS UNABLE TO LOCATE A FAILURE ON EACH VISIT. THE VEHICLE WAS ALSO TAKEN TO THE DEALER WHO DISCOVERED THAT THE FAILURE WAS CONTRIBUTED TO THE FAULTY FUEL INJECTION CONTROL MODULE AND FUEL PUMP. THE VEHICLE WAS REPAIRED. THERE WAS A RECALL UNDER NHTSA CAMPAIGN NUMBER: 05V270000 (ELECTRICAL SYSTEM) HOWEVER, THE VIN WAS NOT INCLUDED. THE MANUFACTURER WAS NOTIFIED OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 138,576. MA 08/10/15 UPDATED 11/30/2015 *JS

TL* THE CONTACT OWNS A 2005 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE ENGINE STALLED WITHOUT WARNING. THE VEHICLE DID NOT RESTART AND WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC DIAGNOSED THAT THE FUEL INJECTION CONTROL MODULE CAUSED THE FAILURE TO OCCUR AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER:05V26600 (FUEL SYSTEM,GASOLINE). THE APPROXIMATE FAILURE MILEAGE WAS 105,669. UPDATED 02/12/15*LJ UPDATED 08/24/2017*CT

THE TRUCK STALLED AND SKIPPED ON THE INTERSTATE ALMOST CAUSING A COLLISION ON I 85. ACCORDING TO THE TECH THE FUEL INJECTION CONTROL MODULE GOES BAD IN ALMOST EVERY FORD F250 6.0 DIESEL ENGINE WHEN YOU HIT THIS MILEAGE. NOT SURE HOW WE CONTINUE TO GIVE FORD A PASS ON THIS COMMON ISSUE. *KB

THIS 2005 FORD F250SD I BOUGHT 3 YEARS AGO HAS BEEN NOTHING BUT TROUBLE. IN THE FIRST 2 MONTHS OF OWNING THE VEHICLE THE OIL SENSOR SWITCH WENT BAD LEAVING ME STRANDED TWICE. I FINALLY TALKED FORD INTO REPLACING THE SWITCH SINCE IT HAD ONLY BEEN 2 MONTHS FROM PURCHASE. THEN A YEAR LATER THE FUEL CONTROL MODULE THIS SITE SAYS IT IS A RECALL FOR THIS YEAR BUT FORD SAYS IT IS NOT. COST $1200 NOW AGAIN NOT EVEN 3 YEARS LATER THE OIL SWITCH BLEW OUT AGAIN. EVEN THOUGH A TRAINED FORD MECHANIC REPLACED IT. IT IS COSTING $1500 TO HAVE REPLACED. WITH ALL THE SAME COMPLAINTS WITH THIS MOTOR IT IS A WONDER WHY FORD HAS NOT MADE A RECALL. *TR

RE ODI REPORT 10319552 : SOLUTION FINALLY REACHED REGARDING MY 2005 F250 SUPER DUTY AND THE CHECK ENGINE LIGHT ALONG WITH LACK OF ACCELERATION . IT HAS BEEN DIAGNOSED AS THE INTAKE MANIFOLD RUNNER CONTROL THIS DEVICE IS APPARENTLY FAULTY AS YOU RESEARCH IT IS COMMON ON ALL FORD 5.8L ENGINES BUT FORD REFUSES TO ADDRESS IT AFTER NUMEROUS SENSOR REPLACEMENTS AT THE ADVICE OF FORD AND QUITE COSTLY USUALLY $100.00 PER SENSOR AND MANY NEAR MISSES AS FOR LACK OF POWER TO ENGINE AND UNRELIABILITY OF WHEN IT WILL OR WONT HAPPEN THE IMRC CONTROLS THE AIRFLOW TO YOUR CYLINDERS AND UPON FAILURE WILL DECIDE TO EITHER STICK OPEN OR CLOSED DEPENDING ON ITS MOOD THUSLY CAUSING EITHER A TOO RICH OR TOO LEAN SCENARIO GOING UN REPAIRED WILL CAUSE CATALYTIC CONVERTER FAILURE ALSO AT A REPLACEMENT COST OF $1700.00 +/- THE IMRC ONLY COSTS AROUND $67.00 BUT FORD WANTS $500- 600 TO REPLACE IT AS IT REQUIRES THE WHOLE INTAKE MANIFOLD TO BE REMOVED IN ORDER TO REACH THE IMRC WHICH IS MOUNTED DIRECTLY TO THE INTAKE MANIFOLD ON THE REAR OF IT AND IS ONLY ACCESSIBLE THIS WAY. WITH SO MANY FAILURES OF THIS PART A RECALL OR AT LEAST AN EXTENDED WARRANTY COVERAGE OF ITEM SHOULD BE MADE AS WAS DONE ON FUEL INJECTORS THAT WERE INHERENTLY BAD ALSO. THIS IS A POTENTIAL SAFETY ISSUE THAT CAN CAUSE AN ACCIDENT IF YOU ARE NOT AWARE OF WHEN IMRC WILL ACT UP BE AWARE IT STARTS AS LOW OR NO TAKE OFF POWER WHEN ACCELERATOR IS PRESSED AND IS INTERMITTENT AT BEST ALONG W POOR MPG CALL FORD AND COMPLAIN AS MUCH AS YOU CAN AND SAVE YOURSELVES BUNDLES OF MONEY THIS TOOK ME 3 YEARS OF DEALING WITH FORD AND PRIVATE MECHANICS TO FINALLY RESOLVE THIS ISSUE AND AT A COSTS OF ABOUT $6000.00 IN UNNECESSARY SENSOR REPLACEMENTS . THIS IS ON 5.8L GAS FUEL INJECTED 3VALVE ENGINES IF YOU RESEARCH INTAKE MANIFOLD RUNNER CONTROL THROUGH A SEARCH ENGINE YOU WILL SEE THE MULTITUDE OF FAILURES FOR THIS PART IT IS NOT VEHICLE SPECIFIC BUT ENGINE SPECIFIC. MILEAGE START WAS 300000 FINAL DIAGNOSIS AND REPAIR 98000. *TR

STALLS OUT AFTER HOT RUN AND WONT RESTART UNTIL COOLS DOWN AND SOMETIMES AFTER COOL DOWN IT WONT START WITHOUT USING ASTARTER FLUID.STARTS STALLING AROUND 60 MPH.THIS IS A 6.0 DIESEL TRUCK.HAS STOPPED RUNNING RUNNING DOWN THE ROAD AFTER YOU LET OFF GAS PEDAL.HAVE NOTIFIED FORD OF THIS PROBLEM AND FOUND THAT THERE WAS A RECALL ON THIS TRUCK.WAS TOLD THAT THERE IS NOT A RECALL BY FORD WHEN I CALLED THEM. *TT

THE FUEL INJECTION CONTROL MODULE (FICM) FAILED ON MY TRUCK, CAUSING THE ENGINE TO NOT START OR RUN. THIS IS A VERY COMMON COMPONENT FAILURE FOR THE 6.0L DIESEL ENGINE. IF IT FAILS WHEN THE VEHICLE IS BEING DRIVEN, IT COULD CAUSE LOSS OF CONTROL, LOSS OF POWER STEERING, LOSS OF BRAKING CAPABILITY. FORD MUST BE AWARE OF THE COMMON FAILURE OF THIS COMPONENT, YET NO RECALL TO REPLACE THESE FAULTY MODULES HAS BEEN ISSUED. IN THE INTEREST OF PUBLIC SAFETY, I REQUEST THAT FORD BE REQUIRED TO REPLACE ALL EXISTING FICM'S ON THE 6.0L DIESEL ENGINE WITH ONE OF BETTER QUALITY, AND REIMBURSE ALL OWNERS OF THESE VEHICLES THAT HAVE ALREADY PAID THE EXCESSIVE REPAIR COSTS, COMMONLY OVER $1000, TO HAVE THEIR FAILED FICM'S REPLACED.

2005 FORD F250 SUPERDUTY, WITH 6.0L POWERSTROKE DIESEL ENGINE. OWNED SINCE NEW. TRUCK CURRENTLY HAS 89,700 MILES ON ORIGINAL ENGINE. HAD TRUCK IN FOR SERVICE IN MAY 2010. HAD MAJOR ENGINE WORK DONE, TO INCLUDE NEW HEAD GASKET, EGR COOLER, OIL/FILTER CHANGE, AND FUEL FILTERS CHANGED. IN EARLY OCTOBER, BEGAN EXPERIENCING ISSUE WHERE TRUCK WOULD RUN VERY ROUGH FOR THE FIRST MILE OR FIRST 5 MINUTES, WHICHEVER CAME FIRST. AFTER THIS, THE ENGINE WOULD RUN FINE, UNLESS IT HAD BEEN SITTING AND GOT COLD. IN NOVEMBER, HAD VEHICLE BACK TO DEALER ASKING THEM TO DIAGNOSE THIS PROBLEM. THEY SAID THAT PER THEIR DIAGNOSTIC EQUIPMENT, I HAD AN UNDERPERFORMING FUEL PUMP, AND TWO(2) BAD INJECTORS. THEIR RECOMMENDATION: REPLACE FUEL PUMP AND FILTERS, AS WELL AS REPLACE ALL FOUR(4) INJECTORS ON THE ONE SIDE WHERE THEY IDENTIFIED THE PROBLEM. COST FOR REPAIRS, IN EXCESS OF $2100. I DECLINED THE REPAIR, AND HAVE CONTINUED TO DRIVE THE VEHICLE, DESPITE ROUGH RUNNING FIRST THING IN MORNING. TODAY, AFTER ONLY 13,000 MILES, I TOOK THE TRUCK TO A VALVOLINE SHOP TO HAVE THE OIL/FILTER CHANGED, AS WELL AS THE FUEL FILTERS. THE TECHNICIAN CALLED ME OVER AND SHOWED ME THAT THERE WAS A SIGNIFICANT NUMBER OF RUSTY METAL FLAKES IN THE MAIN FUEL FILTER REMOVED FROM THE FUEL PUMP. MY BEST GUESS IS THAT THERE WAS AT LEAST A FULL TEASPOON FULL OF METAL FLAKES THAT WERE VISIBLE, AND THAT DOES NOT INCLUDE ANY SEDIMENT THAT HAD ALREADY ESCAPED THE REMOVED FILTER. I HAVE READ IN NUMEROUS LOCATIONS, INCLUDING THIS SITE, WHERE FORD TRUCK OWNERS, ESPECIALLY THOSE FROM 2003-2005, ARE COMPLAINING ABOUT THE GAS TANKS IN THESE VEHICLES DELAMINATING AND CAUSING ALUMINUM OR RUSTY FLAKES TO BE PROPELLED THROUGH THE FUEL SYSTEM, IMPEDING THE FUEL FLOW, AND DAMAGING THE FUEL PUMP AND FUEL INJECTORS. THIS APPEARS TO BE THE CASE WITH MY VEHICLE. I DO HAVE A PHOTO AVAILABLE, AND CAN PROVIDE AN AFFADAVIT FROM THE FOLKS AT VALVOLINE. PLEASE ASSIST. *TR

TRUCK BECAME HARD TO START THEN STARTED STALLING. SOON AFTER THE CHECK ENGINE LIGHT CAME ON. TRUCK WAS TAKEN TO FORD DEALER WHERE IT WAS COMPUTER TESTED AND INSPECTED. THE FICM (FUEL INJECTOR CONTROL MODULE) WAS REPLACED AND REPROGRAMMED THE MODULES AT A COST OF 1,253.67. *TR

TL*THE CONTACT OWNS A 2005 FORD F-250 SUPER DUTY. WHILE DRIVING AT APPROXIMATELY 10 MPH, THE VEHICLE STALLED; HOWEVER, IT CONTINUED TO MOVE FORWARD UNTIL IT CRASHED. A POLICE REPORT WAS NOT FILED. THERE WERE NO INJURIES. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS TOLD THAT THE FUEL INJECTOR CONTROL MODULE NEEDED TO BE REPLACED. THE MANUFACTURER WAS ALSO NOTIFIED AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 05V266000 (FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 53,568 AND THE CURRENT MILEAGE WAS 54,568.

TL* THE CONTACT OWNS A 2005 FORD F250 SD. WHILE DRIVING AT ANY SPEED, THE CONTACT STATED THAT THE VEHICLE WOULD STALL WITHOUT WARNING. THE VEHICLE WAS NO LONGER UNDER WARRANTY AND HAD NO RELATED RECALLS SO THE DEALER WAS UNABLE TO PROVIDE ANY ASSISTANCE. THE MANUFACTURER WAS CONTACTED BUT OFFERED NO ASSISTANCE. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHO REPLACED THE FICM. THE CURRENT MILEAGE WAS 88,000 AND THE FAILURE MILEAGE WAS 85,000. UPDATED 04/06/11*LJ

TL*THE CONTACT OWNS A 2005 FORD F-250 SUPERDUTY. THE CONTACT STATED THAT WHILE DRIVING 50 MPH, THE VEHICLE SUDDENLY STALLED. THE CONTACT PULLED OVER AND TURNED THE VEHICLE BACK ON. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE FUEL INJECTOR CONTROL MODULE WAS DEFECTIVE. THE VEHICLE HAD NOT BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 103,000.

2005 FORD F250 SUPER DUTY / CREW CAB, 6.0 L DIESEL / 61,264 MILES. LACK OF PERFORMANCE(18MOS), INTERMITTENT ENGINE STUMBLING(6MOS), INTERMITTENT WHITE SMOKE DURING START-UP, HARD TO START DURING COLD TEMPS(12MOS), BLACK SMOKE DURING POOR PERFORMANCE AND STUMBLING(2MOS) AND FAILURE TO START. ENGINE DIAGNOSTICS CODES: P0261/264/267/270/273/276/279/282 AND P0611. TOWED VEHICLE TO DEALER FOR DIAGNOSTICS AND REPAIR. DEALER FOUND SAME DIAGNOSTICS AND REPLACED FUEL INJECTOR CONTROL MODULE (FICM). FICM NEEDED FOR $140 CORE CHARGE. WARRANTY 5YR/100K MILES 6MOS OUT OF DATE BUT UNDER MILEAGE - EXTENDED WARRANTY FOUND TO BE CONCURRENT WITH MANUFACTURES. FORD MOTOR CO. HAS LEFT DECISION TO COMPLETE AS WARRANTY REPAIR OR DEFER PORTION OF COST TO DEALER. *TR

MY 2005 FORD F250 DIESEL TRUCK STARTED HAVING PROBLEMS 2 WEEKS AFTER WARRANTY WENT OUT. THE STC(SNAP-TO-CONNECT) FITTING IN THE HIGH PRESSURE OIL PUMP(HPOP) HAS WENT OUT. IN THE STC FITTING AN O-RING BLOWS IN ALL THE 2005-2007 VEHICLES WHICH WHEN ENGINE IS WARM, IT WILL NOT START. AND MUST COOL DOWN IN ORDER TO START. FORD KNOWS OF THE PROBLEM AND HAS PUT TOGETHER A REPLACEMENT FOR $60. THE LABOR IS AN ADDITIONAL $1740. I CANNOT AFFORD THIS, PLEASE HELP ME. *TR

WHILE DRIVING DOWN THE HIGHWAY AT 70 MPH, MY 2005 FORD F-250 DIESEL TRUCK ENGINE SUDDENLY DIED. I HAD TO WRESTLE WITH THE TRUCK TO GET IT STOPPED AND PULLED OVER TO THE SIDE OF THE ROAD. I HAD NO STEERING WHEN THE TRUCK ENGINE STALLED SUDDENLY AND HAD TROUBLE GETTING IT STOPPED. I WAS TOWED HOME AS THE TRUCK WOULD NOT RESTART. WE THEN TOWED IT TO THE DEALERSHIP FOR REPAIRS ON JULY 26TH, AND IT HAS BEEN THERE UNTIL TODAY, SATURDAY, AUGUST 7TH, 2010. THE DEALERSHIP REPLACED THE HIGH PRESSURE OIL PUMP AT OVER $1200.00. EVEN THOUGH THE TRUCK HAD 62,000 MILES, IT HAD JUST GONE OVER 5 YEARS OLD. WE WERE TOLD THIS IS A BIG PROBLEM WITH FORD DIESELS AND THE FORD ENGINEERS ARE TELLING CONSUMERS THAT THEY AREN'T CHANGING THE OIL ENOUGH. I CONSISTENTLY CHANGED THE OIL IN THAT TRUCK EVERY 5000 MILES WITH DELO 400 AS I WAS TOLD TO DO. THERE NEEDS TO BE AN INVESTIGATION OF FORDS HIGH PRESSURE PUMPS AND THE AMOUNT OF MONEY CONSUMERS ARE HAVING TO PAY FOR REPAIRS BECAUSE OF THIS DEFECTIVE PART. I ASKED TO HAVE THE HIGH PRESSURE PUMP THAT WAS REMOVED FROM MY TRUCK, AND I WAS TOLD THAT HE HAD TO SEND IT BACK TO FORD BECAUSE IT HAD A VERY EXPENSIVE CORE. I'M SURE THEY DID NOT WANT ME TO HAVE THE EVIDENCE. *TR

THIS EVENT HAD NO WARNINGS LEADING UP TO THE FAILURE. THIS FAILURE OCCURRED ONCE AND WAS DEBILITATING. MY 2005 FORD F250 (6.0 DIESEL) SUFFERED A LEAK IN TWO ORINGS AND A CRACK IN AN OIL LINE IN THE HIGH PRESSURE OIL SYSTEM. THE RESULT WAS A VEHICLE THAT DIED AND WOULD NOT START. THIS VEHICLE ONLY HAS 40,000 ORIGINAL MILES ON IT. ONLINE RESEARCH HAS REVEALED THAT THIS IS A DESIGN FLAW IN THE 2004 & 2005 MODEL YEARS. FORD HAS ISSUED TSB'S ON THE PROBLEM HOWEVER NEVER NOTIFIED CONSUMERS OF THE DEFECT TO FOREWARN OR CORRECT THE AFFECTED MODEL YEARS. THE ENGINE HAS SENSORS THAT SHUT THE ENGINE DOWN AND PREVENT IT FROM STARTING WHEN OIL PRESSURE IS LOST FROM SUCH DEFECTS. MY VEHICLE WAS TOWED TO FORD, HOWEVER THE WARRANTY HAD EXPIRED IN DECEMBER 2009. I HAVE TRIED TO RESOLVE COST ISSUE WITH FORD TO NO AVAIL. I FEEL THIS DEFECT IN DESIGN WAS A KNOWN PROBLEM AND SHOULD HAVE BEEN ADDRESSED, ESPECIALLY WHILE THE VEHICLE WAS STILL UNDER WARRANTY. *TR