There are 50 owner-reported fuel system complaints for the 2003 GMC Envoyin NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
CHECK ENGINE LIGHT STAYS ON. HAD A DIAGNOSTIC DONE AND THEY SAID THERE'S A GAS LEAK COMING FROM THE GAS TANK FUEL INLET VALVE. COMMON PROBLEM FOR THE GMC ENVOY AND CORRECTION INVOLVES REPLACING THE WHOLE FUEL TANK COSTING AN AVERAGE $1,400. DANGEROUS TO DRIVE IF LEFT UNTREATED. CALLED GMC CORPORATE AND I DIDN'T GET ANY HELP. THEY SAID MY ENVOY WAS NOT UNDER ANY RECALLS. THEY SHOULD BE HELD RESPONSIBLE FOR THIS DEFECT.
U GUYS ISSUED RECALLED ALL GMC VEHICLES FOR A LEAKING GAS CK VALVE ON GAS TANK NO MATTER HOW LONG IN SERVICE STATIONARY OR ON MOTION CK WITH MY LOCAL DEALER KARL CHEVROLET ANKENY IOWA THEY SAY EXPIRED I'M 2017 AT 150000 YOUR RECALLED AS LONG AS IN SERVICE. *TR
THE FUEL FILL LINE IS BROKEN FROM THE GAS TANK. I WAS FILLING THE TANK FOR HOLIDAY TRAVEL AND THE THE TANK BEGAN TO LEAK. EVERY TANK THAT IS ORDERED BY THE REPAIR SHOP IS DAMAGED IN THE SAME PLACE
BULLETIN NO.:14423 DATE: NOVEMBER 2015 PART NUMBER: 15077622 TANK, FUEL (18.7 GAL.) THE ICV IS LOCATED ABOVE THE FULL FUEL LEVEL. A FRACTURED ICV COULD ALLOW FUEL VAPORS TO PASS THROUGH AND DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK AS IT PASSES OVER THE FRACTURE DURING REFUELING. IF THE ICV FRACTURES, THE VEHICLE'S SERVICE ENGINE SOON (SES) LIGHT MAY ILLUMINATE, AND YOU MAY NOTICE A FUEL ODOR AND/OR A FEW DROPS OF FUEL ON THE GROUND WHEN REFUELING THE VEHICLE. THIS HAS HAPPEN TO ME AND NOW MY TANK NEEDS TO BE REPLACED. THIS IS A KNOWN ISSUE WITH GMC ENVOY REGARDLESS OF YEAR OR HOW LONG THEY ARE IN SERVICE. THE COMPANY NEEDS TO BE HELD ACCOUNTABLE FOR POOR QUALITY OF PARTS ESPECIALLY WHEN IT IS A SAFETY CONCERN AND HAZARD WITH FUEL ODOR COMING INTO THE CAB OF THE VEHICLE AND SPILLING OUT WHEN GOING UP A HILL. BEING TOLD TO ONLY FILL MY GAS TANK UP HALF TO THREE QUARTERS FULL DUE TO THAT PART BEING BROKEN IS THE WRONG ANSWER. IN MOTION WHEN I SMELL GAS AND THEN NOTICE IT WHEN I FILL THE VEHICLE UP AND IT STARTED POURING OUT.
STRONG SMELL OF GAS AND LEAKING FROM TOP OF TANK.
WHEN IN PARK POSITION HEAVY GAS FUMES COMING FROM A LEAK AT THE TOP OF THE TANK. YOU CAN VISUALLY SEE THE GAS STAINS ON THE SIDES AND BOTTOM OF TANK.WHEN ROLLING TO A STOP THE FUMES RETURN.I'M GETTING HEADACHES AND BURNING OF MY EYES AND THROAT.I CHECKED MY VIN FOR RECALLS, THE PARTS INVOLVED ARE #14423C FUEL TANK INLET CHECK VALVE FRACTURE,AND #07076A FUEL TANK MODULAR RESERVOIR ASSEMBLY CORROSION #12166 FUEL FILLER NECK..I'M AFRAID EVERY TIME I DRIVE IT THAT I COULD BE BODILY HARMED AT ANY GIVEN MOMENT, A SPARK,SOMEONE FLICKING A CIGARETTE,A ACCIDENT, ANYTHING THAT WOULD TRIGGER A SPARK.
LEAKING FUEL ON TANK AT FUEL NECK...FUEL FUMES, FUEL ON GROUND MAY CAUSE FIRE, NOT ENVIRONMENTALLY SAFE AS FUEL IS DUMPING ON THE GROUND WHERE EVER YOU DRIVE
TL* THE CONTACT OWNS A 2003 GMC ENVOY XL. THE CONTACT NOTICED A STRONG FUEL ODOR INSIDE THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO MANFREDI CHEVROLET (2519 HYLAN BLVD, STATEN ISLAND, NY 10306, (347) 979-0291) PER AN UNKNOWN RECALL REGARDING THE FUEL TANK. THE CONTACT WAS INFORMED THAT THE FAILURE WAS NOT RELATED TO THE RECALL. THE CONTACT THEN TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL TANK WAS LEAKING AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 110,000.
TL* THE CONTACT OWNS A 2003 GMC ENVOY XL. THE CONTACT STATED THAT THE FILLER PIPE WAS FRACTURED AND CAUSED THE BLADDER TO LEAK. THE CONTACT TOOK THE VEHICLE TO A CERTIFIED MECHANIC WHO DIAGNOSED THAT THE BLADDER AND FILLER NECK NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 90,000.
TL* THE CONTACT OWNS A 2003 GMC ENVOY XL. WHILE DRIVING 30 MPH, THE FUEL GAUGE FLUCTUATED AND FAILED TO PROPERLY DISPLAY THE AMOUNT OF FUEL IN THE TANK. THE LACK OF FUEL CAUSED THE VEHICLE TO STALL. THE VEHICLE WAS TAKEN TO A DEALER, BUT WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 98,000.
CRACK IN FILLER NECK WHERE IT ATTACHES TO THE GAS TANK.
TL* THE CONTACT OWNS A 2003 GMC ENVOY. WHILE THE VEHICLE WAS IN THE GARAGE AND WHILE DRIVING, THE ODOR OF FUEL WAS PRESENT. THE VEHICLE WOULD ALSO SHUDDER AND HESITATE WHILE DRIVING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE FUEL PUMP WAS FAULTY AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 145,000.
GMC IS ADMITTING TO A FAULTY GAS TANK AND ONLY COVERS THIS UP TO 150,000 MILES I BOUGHT THE CAR AFTER THE 150,000 MILES AND NOW HAVE GAS LEAKING THE TANK WAS NEVER FIXED. WHY DOES THE MILEAGE MAKE A DIFFERENCE? THIS IS A MAJOR SAFETY ISSUE THAT GMC SHOULD COVER REGARDLESS OF THE MILEAGE. JUST BECAUSE MY GAS TANK DID NOT LEAK AS SOON AS OTHER ONES DID MEANS I SHOULD NOT BE COVERED? A RECALL IS A RECALL AND THEY SHOULD BE RESPONSIBLE FOR FIXING THE PROBLEM.
THIS IS ALL OVER THE INTERNET. PLASTIC GAS TANK LEAKS. GMC DOES NOT CARE. I TALKED WITH THEM THEY IGNORE REPAIR IS $1,600.00 OR MORE. PEOPLE ARE FIXING WITH GLUE? GASOLINE SPILL FROM CRACKED PLASTIC FUEL TANK.
TL* THE CONTACT OWNS A 2003 GMC ENVOY. THE CONTACT STATED THAT A STRONG FUEL ODOR EMITTED INSIDE AND OUTSIDE OF THE VEHICLE CONTINUOUSLY. ADDITIONALLY, THE ENGINE WARNING INDICATOR ILLUMINATED WHENEVER THE VEHICLE WAS IN OPERATION. THE CONTACT RECEIVED NOTIFICATION OF THE MANUFACTURER CUSTOMER SATISFACTION PROGRAM RELATED TO THE FUEL TANK INLET VALVE REPLACEMENT. THE REMEDY PART NEEDED TO PERFORM THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE REPAIR. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. ON NOVEMBER 23, 2015. THE FAILURE MILEAGE WAS 119,292. UPDATED 07/05/16 *BF
FUEL PUMP MODULE CORROSION CAUSING LEAKING FUEL AND FUEL VAPORS FROM THE TOP OF THE FUEL TANK. THIS IS DUE TO A DESIGN DEFECT AS THE FUEL PUMP MODULE SITS LOWER THAN THE HIGHEST POINT OF THE FUEL TANK AND MOISTURE AND DEBRIS ACCUMULATE ON TOP OF THE FUEL PUMP MODULE. THE TOP OF THE MODULE IS NOT MANUFACTURED WITH APPROPRIATE RUST-PROOFING MEASURES AND THE MATERIALS USED LEAVE IT PRONE TO RUSTING AND FAILURE, COMPROMISING THE SEAL AND ALLOWING FUEL TO ESCAPE FROM THE TANK. THIS POSES A FIRE HAZARD, ESPECIALLY IF FUEL IS ABLE TO REACH HEATED EXHAUST PIPES, ETC. I TOOK MY VEHICLE INTO A A GMC DEALERSHIP AND WAS DENIED REPAIR OF THE VEHICLE OR REIMBURSEMENT FOR REPAIR. THERE WAS A SPECIAL COVERAGE FOR THIS VEHICLE THAT HAS SINCE EXPIRED, PROVING THAT GM IS / WAS AWARE OF THE PROBLEM. GIVEN THE NUMEROUS COMPLAINTS OF THIS EXACT SAME ISSUE, THIS SHOULD BE ESCALATED TO RECALL STATUS DUE TO THE INHERENT SAFETY ISSUE AND FIRE RISK.
THE FUEL INLET SEAL ON THE TOP OF THE FUEL TANK HAD SEPARATED CAUSING A SMELL OF FUEL AND ALLOWING MATTER TO ENTER THE FUEL TANK FROM THE TOP...POSSIBLY CAUSING THE PREMATURE FAILING OF THE FUEL PUMP. WE UNDERSTAND GMC HAS EXTENDED THE WARRANTY ON THE VEHICLE FOR THIS ISSUE TO 150,000 MILES. OUR VEHICLE HAD OVER 155,000 MILES WHEN THE PROBLEM OCCURED BUT WE NEVER RECEIVED NOTIFICATION FROM GMC OF THE EXTENDED WARRANTY. HAD WE RECEIVED THIS NOTIFICATION WE WOULD HAVE TAKEN IN THE VEHICLE FOR AN IMMEDIATE REPAIR. THE FUEL PUMP FAILED AND WE HAD TO PURCHASE A NEW FUEL TANK (AS A RESULT OF THE FAULTY TOP SEAL) AND FUEL PUMP...COSTING US ALMOST $1,700. WE HAVE A COPY OF THE REPAIR BILL BUT I AM UNABLE TO SCAN AND UPLOAD IT HERE AT THIS TIME... I AM IN THE MILITARY AND WILL BE MOVING TO KOREA IN APRIL, 2016
TL* THE CONTACT OWNS A 2003 GMC ENVOY. AFTER REFUELING THE VEHICLE, THERE WAS A STRONG FUEL ODOR PRESENT. THE CONTACT NOTICED THE FUEL TANK WAS LEAKING FUEL. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.
TL* THE CONTACT OWNS A 2003 GMC ENVOY. THE CONTACT STATED THAT THERE WAS AN ABNORMAL ODOR COMING FROM THE REAR OF THE VEHICLE. THE CONTACT INSPECTED THE REAR OF THE VEHICLE AND DISCOVERED THAT THE FUEL TANK WAS DAMP. THE VEHICLE WAS DRIVEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT FUEL TANK SENDING UNIT HAD CORROSION AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 99,991.
TL* THE CONTACT OWNS A 2003 GMC ENVOY 360. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE EMITTED A FUEL ODOR FROM THE REAR OF THE VEHICLE. THE FUEL TANK LEAKED FUEL NO MATTER HOW MUCH FUEL WAS IN THE TANK. THE CONTACT TOOK THE VEHICLE TO THE DEALER, BUT IT WAS NOT DIAGNOSED NOR REPAIRED. THE CONTACT NOTIFIED THE MANUFACTURER WHO STATED THAT THE FAILURE WAS COVERED UNDER WARRANTY; HOWEVER, THE CONTACT'S VEHICLE DID NOT MEET WARRANTY GUIDELINES. THE APPROXIMATE FAILURE MILEAGE WAS 153,802.
Showing 1–20 of 50 complaints
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on Apr 25, 2026