There are 4 owner-reported tires & wheels complaints for the 2024 Hyundai Santa Fein NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
One of the original OEM tires (Pirelli Scorpion MS KS NCS XL - 245/45R21) had the acoustic dampening foam on the inside of the tire fall apart. Dealership indicated that there was 'no impact damage or modifications found with the tire during inspection; meaning this was likely a manufacturing defect due to adhesion issue. Despite the problem and the fact that this tire has less than 12K miles on it at the time of the incident, the local Hyundai dealership, Hyundai corporate and Pirelli all refused to cover the cost to replace the tire. Hyundai dealer said to file a complaint with Hyundai corporate, Hyundai Corporate said that this was a Pirelli tire warranty issue (no paperwork provided about Pirelli tire warranty at time of purchase) and Pirelli indicated that only the local dealer or an authorized dealer of their tires can submit warranty claims, and that it is contingent upon a Pirelli inspection and prorated based on the remaining tread of the tire. This leaves the consumer in a difficult position having to bear the burden of the tire replacement cost upfront, and little chances of recourse as these 3 parties skirt responsibility of the OEM tire. When the acoustic foam fails, the car shakes violently at high speeds, for us this stats at ~50mph. There is no warning light that appears for this, dealer originally thought this was related to ice build up which did not rectify the problem causing us to have to go to the dealer twice for diagnostics. Online forums seem to point that this acoustic foam adhesion issue is especially common in colder climates. Symptoms of problem first appeared in early January, with full diagnosis confirmed early Feb.
I bought the car back on September 2, 2024, and on October 3, 2024, we brought to shop but of a bubble we saw. 005PR-41205-00 Scorpion MA KS NCS EL 245/45R2. In April tire blew and end up on a spare tire. While using spare tire for around two weeks waiting on tire to get approved another tire blew which left me strained, so left car in Springfield MA. Next day towed the car to the dealership and after getting approved from the extended warranty company all 4 tires were replaced. After this a complaint under lemon law to buy this car back do to 5 tires were replace having the car 6 months. While in the shop it was indicated Front Driver side and Rear Driver Side has Side Bubble. Right passage front tire is believed to have caused a accident on 09/16/25 to having car deemed totaled. 4 tirers - 005PR-41205-00 Scorpion MA KS NCS EL 245/45R2.
I lease a vehicle (under one year old) equipped with low-profile Pirelli tires. After three months, one tire developed a sidewall bulge. I contacted Pirelli and was referred to Hyundai. The Hyundai dealership advised that Pirelli tires are not covered under Hyundai’s warranty and that Pirelli must authorize any replacement. I was subsequently informed that Pirelli declined coverage.
The failure occurred in the sidewalls of the two factory‑supplied all‑season tires on the passenger‑side (front and rear) of my 2024 Hyundai Santa Fe. Both tires exhibit pronounced bulges on the outer sidewall of the front passenger tire. Tire size is 255/45 R20 105V M+S The rear OEM tire was replaced on February 10, 2025 and front OEM tire (with DOT codes visible) remain mounted on the vehicle, but I must replace it to keep the vehicle operational. I noticed the bulging of the second tire today, July 29, 2025. Sidewall bulges indicate internal cord separation. A sudden loss of air pressure or blowout—especially at highway speeds—could result in rapid vehicle instability, loss of control, and a potentially serious crash, endangering occupants and other road users. No, the problem has yet to be inspected by the manufacturer, police, insurance or others. However there is mounting conserns and simular reports of the same problem occurring with other owners of 2024 Hyundai SantaFes with the same OEM tire. No warning lamps, messages or other symptons prior to the problem occuring. There has been no off‑road use, curb impacts, overloading, or manufacturing advisories at the time of discovery. My best assessment is a potential manufacturing or design defect in the OEM tire sidewall construction causing premature internal separation under normal use.
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on May 4, 2026