There are 3 stored owner reports matching the brakes leading-label group for the 2005 Volvo XC90 in our NHTSA-sourced dataset. These are unverified consumer reports and may not reflect confirmed defects.
This group counts stored reports whose component label starts with one of this site's matching prefixes, ignoring case. Each matching report counts once within the group. Components mentioned later in the label or only in the narrative are not searched. How component counts work
Loaded 3 of 3 matching reports.
Open the full vehicle complaint log (all categories)A NATIONAL DISTRIBUTOR OF REPLACEMENT AUTOMOBILE PARTS PROVIDED THE INCORRECT SIZE FRONT BRAKE ROTORS FOR A 2005 VOLVO XC-90. A OWENS CROSS ROAD, AL AUTO REPAIR SHOP THAT INSTALLED THESE FRONT BRAKE ROTORS BLAMED THE NATIONAL DISTRIBUTOR'S CATALOG ERROR FOR SMALLER (APPROXIMATELY 0.50 INCH) FRONT BRAKE ROTORS WHICH ARE SOLD AS AN EXACT REPLACEMENT FOR THE ORIGINAL VOLVO ROTORS. THE FRONT BRAKE PADS ACTUALLY EXCEEDED THE FRONT ROTORS OUTER DIAMETER AND SHOULD HAVE BEEN OBVIOUS TO ANY RESPONSIBLE AUTO MECHANIC. THE NATIONAL DISTRIBUTORS CATALOG ERROR IS RECKLESSLY ENDANGERING PEOPLE ALL OVER THE UNITED STATES. THE NAME OF THE NATIONAL DISTRIBUTOR IS UNKNOWN BUT CERTAINLY COULD BE OBTAINED FROM THE OWENS CROSS ROAD AUTO REPAIR SERVICE. THE NATIONAL DISTRIBUTOR SHOULD BE FINED AND REQUIRED TO NOTIFY EVERY AUTO REPAIR SHOP WHICH THEY HAVE SUPPLIED WITH THE INCORRECT SIZE FRONT ROTORS.
TL*THE CONTACT OWNS A 2005 VOLVO XC90. THE CONTACT NOTICED THAT THE SPACE BETWEEN THE ACCELERATOR AND BRAKE PEDALS WAS ONLY 4 1/2 INCHES WIDE. THE WIDTH OF HIS FOOT IS 5 INCHES WIDE. THERE IS AN INSUFFICIENT AMOUNT OF SPACE TO ADEQUATELY APPLY PRESSURE TO THE ACCELERATOR PEDAL WITHOUT ALSO DEPRESSING THE BRAKE PEDAL. THE DEALER STATED THAT THEY WERE AWARE OF THE FAILURE, BUT HAVE NOT MADE ANY EFFORTS TO CORRECT THE DESIGN. THE VIN WAS UNKNOWN. THE FAILURE AND CURRENT MILEAGES WERE 54,000.
BRAKE PROBLEM AT 13000 MILES AND AGAIN AT 25000, COSTLY REPAIR, THE TRUCK WEIGHS 6000 LBS AND BRAKE SYSTEM IS NOT ADEQUATE FOR VEHICLE. CALIPER HAD TO BE REPLACED ON NEW VEHICLE! PLEASE INVESTIGATE, I KNOW THIS WILL HAPPEN AGAIN, BRAKES HAVE EXCESSIVE DUST, WEAR FAST. *NM
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
NHTSA source checks for this vehicle year
Checks are recorded separately for each dataset, not for the whole page. Dates use UTC. A missing check date does not mean no records exist.
Vehicle import recorded: Apr 28, 2026. This is the stored import date, not confirmation that every source was successfully refreshed.