Chevrolet · Aveo · 2004
2
Recalls
206
Complaints
N/A
NCAP overall
The 2004 Chevrolet Aveo has 2 recalls and 206 owner-reported complaints on file with NHTSA. Most frequent stored component label: engine and engine cooling (52 reports).
Stored NHTSA configuration: 2004 Chevrolet Aveo 4-DR. NCAP Vehicle ID: 1054
Ratings describe one stored NHTSA configuration, not every trim, body style or drivetrain for this model year. How this configuration is selected
Source: NHTSA Public Records
NHTSA source checks for this vehicle year
Checks are recorded separately for each dataset, not for the whole page. Dates use UTC. A missing check date does not mean no records exist.
Vehicle import recorded: Apr 28, 2026. This is the stored import date, not confirmation that every source was successfully refreshed.
The 2004 Chevrolet Aveo page works best as a research starting point. Complaint totals show how much owner-reported activity exists, while recalls and investigations help show whether any of that activity turned into formal safety action.
Because this is a newer-era vehicle page, it usually helps to compare this year against nearby model years before deciding whether a complaint pattern looks isolated or persistent. On this page, the most frequent complete stored component label is engine and engine cooling with 52 reported complaints.
This page combines three types of NHTSA data: recall campaigns (official manufacturer or government actions), owner complaints (unverified consumer reports), and crash test ratings (where available). A vehicle with many complaints is not necessarily less reliable — complaint volume correlates with sales volume and vehicle age. Recalls indicate identified defects, not overall quality. To compare this model year with others, use the year navigation in the sidebar or return to the model overview page.
If you are researching a used vehicle, start with the complaint categories, compare them against the recall list, and then check nearby model years to see whether the same issue profile repeats. That usually produces a better buying or research signal than treating the raw complaint total as a standalone safety ranking.
Stored NHTSA configuration: 2004 Chevrolet Aveo 4-DR. NCAP Vehicle ID: 1054
Ratings describe one stored NHTSA configuration, not every trim, body style or drivetrain for this model year. How this configuration is selected
No overall score is available in our current dataset. The individual results below are not a combined safety rating; compare vehicles within the same test program and model year.
Frontal Crash Test

Side Crash Test

Overall Frontal Rating
Driver and Passenger Assessment
Driver Side
Passenger Side
Overall Side Rating
Side Barrier and Side Pole Tests
Driver Side
Passenger Side
Rollover Resistance
No rollover risk estimate available in this dataset
Safety Features
General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.
Remedy Status
GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.
ON CERTAIN PASSENGER VEHICLES, THE REAR SAFETY BELT CAN BECOME TWISTED.
Remedy Status
DEALERS WILL INSTALL A SAFETY BELT WEBBING GUIDE TO PREVENT THE BELT FROM TWISTING. THE RECALL BEGAN ON OCTOBER 15, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438. VEHICLE OWNERS LOCATED IN GUAM SHOULD CONTACT GM CUSTOMER ASSISTANCE AT 1-671-648-8453.
TAKATA RECALL. ON OCTOBER 13TH 2018 I WAS IN A HORRIFIC ACCIDENT WHILE ON THE HIGHWAY WAS AN SINGLE CAR ACCIDENT MY TIRE SHREDDED BUT STILL MAINTAINED AIR AND MY AIRBAGS DIDN'T DEPLOY ON EITHER SIDE AND I GOT A BROKEN NOSE AND A FEW FACIAL FRACTURES. NOW I HAVE SEVERE HEADACHES ...
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TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. WHILE DRIVING 45 MPH, SMOKE APPEARED UNDER THE HOOD. THE CONTACT STATED THAT THE COOLANT PUMP HOUSING FRACTURED AND COOLANT LEAKED OUT, WHICH CAUSED THE SMOKE. THE VEHICLE WAS NOT TAKEN TO A DEALER TO BE DIAGNOSED OR REPAIRED. THE MANUF...
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IGNITION SWITCH IS OVERHEATING. THE LONGER THE CAR IS DRIVEN (10-15 MILES) THE HOTTER IT IS BECOMING. IT HEATS UP SO MUCH THAT THE IGNITION KEY BECOMES QUITE HOT AS WELL...BUT THE SWITCH ITSELF IS EVEN HOTTER. I FEAR THERE WILL BE AN ELECTRICAL FIRE STARTING SOON, AND HAVE ALREA...
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TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE WOULD SUDDENLY SHUT OFF WHEN PRESSING THE ACCELERATOR PEDAL. THE VEHICLE WAS TAKEN TO HALEY AUTOMOTIVE GROUP DEALER LOCATED IN RICHMOND, VA BUT THE CAUSE OF THE FAILUR...
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WHILE BACKING UP MY VEHICLE I SHIFTED THE TRANSMISSION FROM DRIVE TO REVERSE. THE ENGINE IMMEDIATELY ACCELERATED TO APPROXIMATELY 500 RPM. I IMMEDIATELY PUT MY FOOT ON THE BREAK, SHIFTED TO NEUTRAL, AND TURN THE IGNITION TO OFF. I WAS ABLE TO IMMEDIATELY RESTART TO VEHICLE WITH N...
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TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT STATED THAT THE AIR BAG WARNING INDICATOR REMAINED ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 140,390. UPDATED 09/22/16*LJ...
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TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO EQUIPPED WITH MILESTAR MS932 (NA) TIRES, SIZE: 185/65/R14 (NA). WHILE DRIVING 65 MPH, THE CONTACT HEARD A LOUD BOOM SOUND AND THE VEHICLE VEERED LEFT WITHOUT WARNING. THE CONTACT WAS ABLE TO PULL THE VEHICLE OVER TO THE SIDE OF THE ROAD ...
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THE VEHICLE WAS MOVING AT A HIGHWAY SPEED OF APPROXIMATELY 65 MPH, WHEN IT GOT INTO A COLLISION WITH ANOTHER VEHICLE. THE OTHER VEHICLE MADE AN ABRUPT STOP ON THE HIGHWAY IN FRONT OF THE 2004 CHEVROLET AVEO, WHICH CAUSED THE AVEO TO HIT THE BACK OF THE SUDDENLY STOPPED VEHICLE. U...
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TL* THE CONTACT OWNS A 2004 CHEVROLET AVEO. THE CONTACT STATED THAT THE KEY BECAME STUCK IN THE IGNITION SWITCH. DUE TO THE FAILURE, THE VEHICLE COULD NOT BE TURNED OFF. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FAILURE MIGHT BE DUE TO A DEFECTIVE GEAR ...
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2004 CHEVROLET AVEO. CONSUMER WRITES IN REGARDS TO WARRANTY NOTICE #14093 ISSUES. *SMD THE DEALER INFORMED THE CONSUMER, THE WARRANY HAD EXPIRED. ALSO, THE WATER PUMP AND TIMING BELT WERE REPLACED. *JB
Showing 10 recent complaints from 206 total
View Full Complaint LogThe strongest comparison flow is usually: exact vehicle-year page, then nearby years of the same model, then other 2004 Chevrolet models. That sequence helps separate one-off year spikes from broader make-wide patterns.
The 2004 Chevrolet Aveo has 2 recalls recorded by NHTSA.
NHTSA has received 206 owner-reported complaints for the 2004 Chevrolet Aveo.
An overall NHTSA safety rating is not available in our current dataset for the 2004 Chevrolet Aveo. Individual crash-test results may still be available.
The most frequent complete stored component labels for the 2004 Chevrolet Aveo are engine and engine cooling (52 reports), electrical system (23 reports), air bags (19 reports). These are exact-label counts, not broader component-group totals or confirmed defects.
Yes. NHTSA has 2 recalls on record for the 2004 Chevrolet Aveo. Scroll up to review the published recall summaries, consequences, and remedies. To check for unrepaired recalls on your specific vehicle, use your VIN at nhtsa.gov/recalls.
Look up recalls and complaints for any year, make, and model.
This page summarizes publicly available data from the National Highway Traffic Safety Administration (NHTSA). Complaint counts reflect reports submitted to NHTSA by vehicle owners and do not by themselves prove defect severity or vehicle safety. Safety ratings may not be available for all vehicle-years. This site is not affiliated with NHTSA or any vehicle manufacturer. For official information, visit the official NHTSA page for this vehicle.