There are 29 owner-reported engine complaints for the 2001 Ford F-250in NHTSA's database. These are unverified consumer reports and may not reflect confirmed defects.
2001 FORD F250. CONSUMER WRITES IN REGARDS TO ISSUES WITH THE MOTOR. *LD THE CONSUMER STATED THE MOTOR WOULD BACK FIRE AND BLOW OUT. THE CONSUMER STATED THERE WAS A RECALL ON THE MOTOR, BUT THE MANUFACTURER WOULD NOT HONOR THE RECALL. *JS THE CONSUMER STATED THE VEHICLE BLEW IT'S LAST SPARK PLUG. *JS
5 TH EJECTED SPARK PLUG GOING DOWN ROAD AT 45 MPH
THE CYLINDER HEAD GASKETS ARE A MANUFACTURER DEFECT. THEY USED INFERIOR QUALITY GASKETS WHICH RESULT IN ENGINE MALFUNCTION. THIS MANUFACTURER DEFECT PERTAINS TO A 2001 FORD F-250 SUPER DUTY 5.4L V8. I AM AWARE THIS ISSUE BECAME PREVALENT IN 1999 FORD F-250 MODELS AND THIS ISSUE CARRIED FORWARD TO 2001. THERE WAS A RECALL FOR THIS ISSUE FOR 1999 MODELS - $4,500 PER UNIT TO REPLACE COMPLETE ENGINE ASSEMBLIES WHERE THIS MANUFACTURER DEFECT WAS MOST PREVALENT WITH CYLINDER HEAD GASKETS. FORD DID NOT RECTIFY THIS SAFETY ISSUE AS IT PERSISTED IN THEIR 2001 MODELS. A RECALL IS NECESSARY TO RECTIFY THIS MANUFACTURER DEFECT. HTTP://WWW.AUTONEWS.COM/ARTICLE/20020401/SUB/204010753/FORD-HITS-ANOTHER-QUALITY-SNAG
SPARK PLUG EJECTIONS
I WAS IN THE PROCESS OF RUNNING A MEDICAL IN MY PERSONAL TRUCK WHEN I STARTING THE ENGINE IT POPPED AND WHEN I CHECKED IT OUT I NOTICED THE ENGINE BLEW OUT A SPARK PLUG. SO WHEN I CALLED THE PARTS STORE THEY SAID THE TYPE OF MOTOR I HAVE IN MY TRUCK IS BAD FOR BLOWING THEM LIKE THAT AND TO FIX IT WOULD COST A PRETTY PENNY SO MY QUESTION IS IF YOU ALL AND FORD KNOWS THERES A PROBLEM HOW COME THEY DONT HAVE TO FIX I KNOW SO FAR IT HASNT BEEN AN SAFTEY ISSUE YET WHEN WILL IT BE OR IS IT A CONSUMER ISSUE.
WHILE TRAVELING AT APPROXIMATELY 35 MPH ON A CITY STREET, THE SPARK PLUG WAS BLOWN OUT OF THE CYLINDER DESTROYING THE THREADS, COIL PACK AND SPARK PLUG.
SPARK PLUG BLOWOUT.WHEN DRIVING ON THE HIGHWAY HAD A SPARKPLUG BLOW OUT OF THE ENGINE.LIMPED THE TRUCK HOME SLOWLY WITH GAS FUMES EVERY WERE.VERY DANGEROUS. FORD WONT ADMIT THEY HAVE A PROBLEM BUT THEY DO HAVE A FIX.YOUR DOLLARS NOT THERES.THIS IS ALSO THE SECOND TIME THIS HAS HAPPENED TO ME.
TL* THE CONTACT OWNS A 2001 FORD F-250. WHILE THE VEHICLE WAS IDLING AT A STOP SIGN, THE CONTACT HEARD A LOUD ABNORMAL POPPING NOISE COMING FROM THE ENGINE COMPARTMENT. THE CONTACT DROVE THE VEHICLE TO AN INDEPENDENT MECHANIC WHERE THEY REPLACED THE SPARK PLUG TAPS AND DIAGNOSED THAT THE INTAKE MANIFOLD NEEDED TO BE REPLACED. THE MANIFOLD WAS NOT REPLACED. THE CONTACT STATED THAT THE FAILURE RECURRED SEVERAL TIMES. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS CONTACTED AND DID NOT ASSIST. THE FAILURE MILEAGE WAS 128,000.
WAS DRIVING TRUCK ALL OF SUDDEN I HEARD A LOUD POP THEN LOUD SOUND COMING FROM UNDER THE HOOD. CALLED HUSBAND AND TOOK TRUCK BACK HOME (APPROXIMATELY 2 MILES). HUSBAND STARTED RESEARCHING PROBLEM AND FOUND ONLINE THAT SEVERAL PEOPLE HAVE HAD SPARK PLUGS EXPLODE AND HEARD SIMILAR SOUND, THIS CAUSED HIM TO REMOVE WIRES AND INSPECT SPARK PLUGS. ONE OF THE SPARK PLUG HAD POPPED OUT AND NOW THE THREADS CAN'T BE USED. I BELIEVE THIS IS A KNOWN PROBLEM AND FORD SHOULD BE RESPONSIBLE FOR THE DAMAGE. *TR
WHILE DRIVING 55 MPH, HEARD A LOAD BANG AND THEN A STEADY POPPING SOUND. AFTER PULLING OFF ROAD TO CHECK PROBLEM OPEN THE HOOD TO SEE THE COIL EXPLODED AND ARCHING AGAINST FUEL RAIL, AND SPARK PLUG ON THE VALVE COVER. GOT THE TRUCK HOME STARTED RESEARCHING THIS ISSUE AND I SEE THIS IS A COMMON PROBLEM YET FORD SAYS IT ISN'T. MY BEST EDUCATED REPAIR SOLUTION IS CAL VAN 38900 FORD 5.4L SPARK PLUG PORT REPAIR KIT AT A COST OF 250 . IT TOOK A DAY AND A HALF TO DO A COMPLETE REPAIR. SEEMS TO BE WORKING BUT FORD HAS A PROBLEM AND SHOULD DO SOMETHING FOR THE OWNERS SHOULD IT HAPPEN. THEY CANT SAY THIS IS A TORQUE ISSUE THIS ARE THE FACTORY PLUGS AND COIL. SO IF THEY TORQUE THEM WRONG AT THE FACTORY. *TR
TL* THE CONTACT OWNS A 2001 FORD F250. THE CONTACT STATED WHILE DRIVING 5 MPH THE ENGINE CAUGHT ON FIRE. THERE WERE FLAMES COMING FROM UNDER THE VEHICLE. AFTER STOPPING ON THE SIDE OF THE ROAD, THE ENTIRE VEHICLE WAS ENGULFED IN FLAMES. THE FIRE DEPARTMENT WAS CALLED AND PUT THE FIRE OUT. A REPORT WAS AVAILABLE IF NEEDED. THE ORIGIN OF THE FIRE WAS UNKNOWN. THERE WERE NO INJURIES. THE VEHICLE WAS TOWED TO THE DEALER WHO WILL INSPECT THE VEHICLE. THE MANUFACTURER WAS CONTACTED WHO STATED THEY WILL SEND A REPRESENTATIVE OUT WITHIN THE NEXT TWENTY DAYS TO INSPECT THE VEHICLE. THE FAILURE MILEAGE WAS 220,000. UPDATED 09/27/11 *BF UPDATED 10/05/11
SPARK PLUG SPIT FROM MOTOR SMASHING COIL PACK. 5.4 LITER TRITON MOTOR. THIS HAS HAPPENED THREE MORE TIMES. I HAVE LOST FOUR PLUGS TO THIS ENGINEERING DISASTER. AT A COST OF ONE DEALER REPAIR, AND TIME OFF WORK TO REPAIR THE OTHER THREE. ONCE I HAD TO BE TOWED OVER FIFTY MILES. AFTER WHAT I HAVE READ, THEIR SHOULD BE A REMEDY TO THIS PROBLEM. WHY NOT! *TR
THE FORD F250 TRUCK (2001) WAS PARKED OUTSIDE OF HEB GROCERY STORE FOR APPROXIMATELY 30 MINUTES WHEN WITNESSES SAW SPARKS SHOOTING OUT FROM UNDERNEATH THE VEHICLE SECONDS BEFORE IT CAUGHT FIRE. THE ENTIRE ENGINE COMPARTMENT BURNED AND BEGAN TO CONSUME THE CAB BEFORE THE FIRE DEPARTMENT PUT OUT THE FIRE. THE FORD F250 CRUISE CONTROL WAS USED THE PREVIOUS TWO DAYS AND WAS HAVING INTERMITTENT PROBLEMS DURING A TRIP (~900 MILES). *TR
MY FORD F-250 HAD BEEN PARKED OUTSIDE MY SONS HOME FOR APPROX 2 HRS. WHEN A NEIGHBOR INFORMED ME THAT IT WAS ENGULFED IN FLAMES. THE FIRE DEPT. WAS CALLED TO EXTINGUISH IT. THERE WAS NOTHING SALVAGEABLE. *TR
SPARK PLUG BLOW OUT ON MY 2001 FORD F250 5.4 LITER ENGINE.*TR
TL* - THE CONTACT HAS A BLOWN HEAD GASKE, AND WHITE SMOKE WAS COMING FROM EXHAUST SYSTEM. TEMPERATURE GAUGE WAS UP DUE TO MIXTURE OF ANTIFREEZE IN OIL. THE CONTACT NOTICED SMOKE COMING OUT WHILE DRIVING AT NORMAL SPEED AND WEATHER CONDITIONS. VAN HAS BEEN SERVICED ON SEVERAL OCCASIONS AND PROBLEM STILL EXIST.
DT*: THE CONTACT STATED THE VEHICLE LOST POWER WHILE MAKING A TURN. THE ENGINE STALLED AND THE POWER STEERING STOPPED FUNCTIONING. THERE WAS NO WARNING SIGNAL PRIOR TO THE INCIDENT. THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHO DETERMINED THAT THE CAM SENSOR HAD FAILED. THE MANUFACTURER WAS NOTIFIED. THE CONSUMER STATED THAT THIS IS A VERY COMMON ISSUE WITH THIS TYPE OF VEHICLE AND FEELS AS THOUGH THIS IS A MAJOR SAFETY ISSUE. UPDATED 07/17/07 *TR
DT*: THE CONTACT STATED WHILE THE VEHICLE WAS IDLE, A FIRE ERUPTED WHICH WAS CAUSED BY A FAULTY ELECTRICAL SYSTEM. THE FIRE ORIGINATED FROM THE ENGINE COMPARTMENT FRONT UNDERHOOD. THERE WERE NO WARNING SIGNALS PRIOR TO THE INCIDENT. UPON INSPECTION, THE CRUISE CONTROL DEACTIVATION SWITCH AND WIRING FOR THE ELECTRICAL SYSTEM WAS OBSERVED TO BE COMPLETELY BURNT TO THE GROUND. A FIRE REPORT WAS TAKEN# 06-017205. ALSO, THE MANUFACTURER WAS NOTIFIED, BUT WOULD NOT OFFER ANY RESOLUTION WHILE THIS CASE WAS UNDER INVESTIGATION.
FAULTY ENGINEERING ON A 2001 FORD EXPEDITION. SPARK PLUGS UNDER PRESSURE JUST POP RIGHT OUT OF THE HEAD. THE FORD BARELY HIT A 100,000 MILES. FORD BOASTS THAT TUNE UPS ARE NOT NECESSARY UNTIL A 100,000 MILES. WELL ANYWAYS THE SPARK PLUG SHOT OUT OF THE HEAD AND THE END RESULT IS THAT IT WILL COST ME $2,000 DOLLARS TO REPLACE THE ENTIRE ALUMINUM HEAD. AFTER TALKING WITH OTHER OWNERS AND DOING SOME INTERNET HOMEWORK WITH ON CONSUMER AFFAIRS, I NOTICED AT LEAST A HUNDRED OTHER PEOPLE WITH THE EXACT SAME MODEL FORD AND THAT HAVE HAD THE SAME EXACT PROBLEM. *NM
DT: THE CONTACT COMPLAINED ABOUT AN OIL RING FAILURE THE ENGINE WHILE DRIVING. THE ENGINE WAS MAKING A FLUTTERING SOUND, AND THE OIL GAUGE INDICATED A RAPID LOSS OF OIL PRESSURE. HE PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD. UPON INSPECTING THE VEHICLE, HE DISCOVERED THE OIL RING HAD BLOWN OUT OF THE ENGINE. HE ADDED ENOUGH OIL TO THE ENGINE TO BE ABLE TO DRIVE THE VEHICLE INTO HIS CERTIFIED REPAIR SHOP. REPAIRS WERE MADE TO THE VEHICLE AT THE CONTACT'S EXPENSE. *AK
Showing 1–20 of 29 complaints
Complaints are unverified consumer reports submitted to NHTSA. A high complaint count may reflect vehicle popularity, not defect severity. Data sourced from NHTSA public records.
Data synced from NHTSA on Apr 25, 2026