2010 Ford Fusion Fuel System Problems

The contact owns a 2010 Ford Fusion. The contact stated that while the vehicle was parked, the contact discovered fuel leaking underneath the vehicle. The contact restarted the vehicle several times, and the vehicle returned to normal functionality. The check engine warning light was illuminated. The vehicle was taken back to the residence. The contact researched and was made aware of an unknown recall; however, the vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 225,000.

The contact owns a 2010 Ford Fusion. The contact stated that after refueling the vehicle, there was a strong fuel odor entering the cabin of the vehicle that lingered for days. The contact's grandson then discovered that fuel was leaking from the rear driver side of the vehicle. The contact continued driving the vehicle, and the vehicle shut off while driving 50 MPH on the highway. The contact restarted the vehicle, and the check engine warning light illuminated on the instrument panel. The contact coasted the vehicle while in neutral(N) to a safe area. The vehicle was towed to an independent mechanic who discovered a crack in the fuel tank and a defective purge valve. Upon investigation, the contact's grandson discovered NHTSA Campaign Number: 15V793000 (Fuel System, Gasoline), which was linked to the failure. The dealer was notified about the failure, and the contact was informed that the vehicle was not included in the recall. The manufacturer was not notified of the failure. The vehicle remained unrepaired with the independent mechanic. The failure mileage was approximately 160,000.

The contact owns a 2010 Ford Fusion. The contact stated that after turning the vehicle off and exiting the vehicle the contact heard air seeping and leaking sound coming from the rear of the vehicle. The check engine warning light was illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the canister purge valve. The vehicle was repaired. The contact stated that a short time later upon approaching the vehicle the contact observed gasoline pooling underneath the rear of the vehicle. The vehicle was taken back to the dealer, who then determined that the excessive pressure resulting from the failure of the canister purge valve caused the fuel tank to develop a crack that was then leaking gasoline. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 15V793000 (Fuel System, Gasoline), but the VIN was not included. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was 170,000.

The contact owns a 2010 Ford Fusion. The contact stated that while refueling the vehicle, there was an abnormal hissing sound coming from the gas tank. The contact stated that while the vehicle was parked, he observed condensation under the rear passenger’s side tire. Additionally, the contact stated that while inspecting the vehicle, he observed three cracks on the fuel tank underneath the vehicle. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was 180,000.

Car stalled at a stop light on [XXX] where the speed limit is 50MPH. My [XXX] daughter was driving and could not restart the car. When the light turned green she was stuck in the middle of the road and trucks and other drivers where riding right up to her at 60+ MPH before they switched lanes honking and flipping her off. She could have been struck and killed. Took to mechanic after I was able to get on-site and start the car. P1450 Unable to Bleed Up Fuel Tank Vacuum. Was told this is very common with this year of Ford Fusion and Ford knows of the issue. Why not a recall to change the solenoid and purge valve before someone gets killed if they haven't already. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owns a 2010 Ford Fusion. The contact stated that fuel was leaking from the gas tank. There was a strong odor of fuel detected. The contact became aware of a puddle of fuel on the ground. The check engine warning light was illuminated. The contact called the local dealer, but the vehicle was not diagnosed or repaired. The manufacturer was contacted and opened a case. The contact stated that the failure was related to NHTSA Campaign Number: 15V793000 (Fuel System, Gasoline). The failure mileage was approximately 140,000.

The contact called on behalf of the owner of a 2010 Ford Focus. The contact stated that while the owner was driving at an undisclosed speed, the vehicle was leaking fuel. The vehicle was taken to the independent mechanic, where it was diagnosed with a fractured fuel tank. The mechanic determined that the fuel tank needed to be replaced. The contact stated that the recall repair of NHTSA Campaign Number: 15V793000 (Fuel System, Gasoline) was performed on the vehicle in July 2017; however, the failure reoccurred. The vehicle was not repaired. There was no further information provided. The manufacturer was made aware of the failure and advised the contact to report the failure to the NHTSA Hotline. The failure mileage was approximately 194,000.

WHENEVER I PUT GAS IN THE CAR I HAVE TO GO EXTREMELY SLOW OR THE FUEL WILL "SPIT" BACK OUT ONTO THE CAR AND GROUND. THIS IS NOT A SAFE SITUATION AT THE PUMP.

Gasoline was leaking from the top of the gas tank down the side of the tank near the passenger side rear tire (opposite side from the fuel filler cap). This was first notice on 10/8/2023. The gas would leak when the tank was filled until approximately 1 gallon had leaked out on the ground underneath the tank. I put a container under the car near the passenger side tire to catch the gas. There was a strong smell of gas inside and around the car. We took the car to the mechanic who said the gas tank had a crack at the top of the tank. The mechanic replaced the tank with a used tank which cost approximately $514.00 total installed. A new tank would have cost approximately $1100.00 installed.

The contact owns a 2010 Ford Fusion. The contact stated that she attempted to start the vehicle however, the engine failed to turn over. The contact stated that the low tire pressure warning light illuminated, and the fuel gauge displayed 0 miles to empty. The contact stated that her friend refueled the fuel tank however, the fuel leaked out onto the ground. Additionally, the contact stated that she had to have the vehicle jumpstarted. The vehicle was not diagnosed or repaired. The contact referenced NHTSA Campaign Number: 15V973000 (Fuel System, Gasoline). The dealer was not notified of the failure. The manufacturer was notified of the failure and the contact was informed that previously the recall repair was completed. The failure mileage was approximately 130,000.

I noticed a gasoline smell coming from my car. After taking it in to be examined, it was discovered that the fuel tank had a leak in it - right next to the exhaust pipe. A disaster waiting to happen.

A few years back there was a recall on a fuel system part cause it would emit strong gasoline odor. Same issue has come back. Dealership states that recall was completed and they could not repair the very same issue without charging for it.

Furl tank leaks and seapage. There’s a past recall yet dealer will not fix.

I believe it is the Fuel System Throttle Body. Yes it is available for inspection. While driving on the freeway at 60 mph, and on city streets 30 mph, the car suddenly stalled out. The wrench warning light came on for about 3-5 seconds, but the car was already stalling out. This was a extreme danger to myself and all other drivers in my vicinity. I plan to have the vehicle inspected. No other inspection has been done. Wrench Warning Light came on about 3-5 seconds before car stalled out power seemed to decrease as I pressed the pedal.

The contact owns a 2010 Ford Fusion. The contact stated that fuel was leaking from the vehicle at the front of the vehicle. The check engine warning light was illuminated. The vehicle was taken to the local dealer but was not diagnosed. The vehicle was not repaired. The manufacturer was notified of the failure. The contact related the failure to NHTSA Campaign Number: 15V793000 (Fuel System, Gasoline). The failure mileage was unknown.

The contact owns a 2010 Ford Fusion. The contact stated that after entering the vehicle, there was an abnormal gasoline odor inside the vehicle. The contact stated that the gasoline odor was much more evident after refueling. The contact stated no warning light was illuminated. The vehicle was taken to the local dealer where it was diagnosed with the front fuel tank leaking and needing to be replaced. The vehicle was repaired. The contact was relating the failure to NHTSA campaign number: 15V793000 (Fuel System, Gasoline). The manufacturer had been informed of the failure and informed the contact that the recall repair had been performed in 2016. The failure mileage was approximately 158,468.

There was a recall on the make and modal of my car for the fuel system. The problem was with the pressurization in the fuel tank causing a leak through a crack in the tank (caused by the pressurization.) Unfortunately this occurred on my 2010 Ford Fusion Hybrid. But the company will not recognize it because my VIN number is not on their list. This is a very scary and unsafe situation to be in. The company has no interest or want to look into it. The check engine light only came on after too much damage had occurred from the pressurization, leaving me with a cracked tank and fuel actively leaking out causing a very dangerous situation.

I FILLED THE GAS TANK ON THE WAY HOME AND PARKED IN THE GARAGE. NEXT DAY THE GARAGE HAS STRONG SMELL OF GAS AND A TINY PUDDLE ON THE GROUND. GOOGLED AND SAW FORD HAD RECALL IN 2016. BOOK APPOINTMENT WITH FORD AND DROVE CAR IN. THEY SAY CAR WAS INSPECTED IN 2016, CHARGE $135 FOR INSPECTION THEN ASK FOR APPROX $1000 TO REPLACE THE FUEL PUMP. I DECLINE AND SEEK ANOTHER SHOP. DRIVE CAR HOME AND THE WORST IS MUCH WORST. HAVE CAR TOWED TO NEW SHOP. NEW SHOP SAYS FUEL PUMP IS FINE, BUT THE TANK HAS A LEAK ON TOP (WHICH IS WHAT THE 2016 RECALL WAS TO AVOID). NOW I AM LOOKING AT APPROX $900 TO REPLACE THE FUEL TANK. IT WOULD SEEM THAT FORD SHOULD COVER THIS UNDER THE RECALL OR AT LEAST COVER THE $400+ COST OF THE TANK AT A MIN. THIS IS CLEARLY A DANGEROUS CONDITION AND POTENTIAL FIRE THAT COULD HAVE EASILY GONE UNNOTICED IF I HAD NOT PARKED INSIDE THAT NIGHT (CAR USUALLY STAYS OUTSIDE). THE MECHANIC AT THE NEW SHOP WAS NOT SURPRISED AND SAID TANKS ARE NOW OFTEN BEING REPLACE ON THESE CARS. THE CAR HAS NOW BEEN OUT OF SERVICE FOR OVER A WEEK AND WILL BE AT LEAST ANOTHER WEEK FOR THE PART TO ARRIVE AND GET THE REPLACEMENT WORK DONE.

MY CAR IS LEAKING FUEL. I AM UNABLE TO PASS THE SMOG. I CALLED FORD AND THEY SAID THEY ALREADY 'INSPECTED' MY FUEL TANK IN 2016 AND IT WAS FINE SO THEY DON'T HAVE TO FIX IT NOW. THIS WAS RECALLED. IT IS EFFECTING MY CAR AND THEY NEED TO REPAIR IT. JUST BECAUSE IT WASN'T HAPPENING BEFORE DOESN'T MEAN THEY SHOULD NOT BE RESPONSIBLE FOR THIS PROBLEM NOW THAT IT HAS HAPPENED AND MY CAR IS AFFECTED BY THIS RECALL. THEY ARE REFUSING TO FIX IT.

TL* THE CONTACT OWNS A 2010 FORD FUSION. THE CONTACT NOTICED THAT THE FUEL TANK WAS LEAKING FROM THE TOP OF THE FUEL TANK. THE VEHICLE WAS TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 15V793000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 166,000.*DT*JB CONSUMER STATED DEALER IS CURRENTLY WAITING TO RECEIVE PART FOR REPAIR.*JB