2009 Toyota Highlander

The contact owns a 2009 Toyota Highlander. The contact stated that while driving at an undisclosed speed, the vehicle made an abnormal, loud clunking sound. The ABS, the parking brake, and the traction control warning lights were illuminated. The vehicle was taken to an independent mechanic, where it was diagnosed that the brake actuator assembly had failed and needed to be replaced. The vehicle was not repaired. The dealer was not contacted. The manufacturer was made aware of the failure. The failure mileage was approximately 137,000.

1. Component/System that Failed: The component that has malfunctioned is the ABS actuator, which affects the vehicle’s anti-lock braking system. The issue has been diagnosed and confirmed by two independent repair shops. The vehicle is available for inspection upon request. 2. Safety Risk: This issue has placed my safety—and the safety of others—at serious risk. There have been multiple situations where I feared I would be unable to stop in time, especially during sudden stops at red lights, heavy traffic braking, and even a brake check from an aggressive driver. The brakes feel inconsistent and make loud noises during hard braking. I transport my child in this vehicle regularly, and the fear of losing braking ability in an emergency is deeply unsettling. 3. Confirmation of Problem: Yes, the problem has been confirmed by two independent service centers, both of which diagnosed the issue as a known ABS actuator failure. They informed me that this is tied to a Toyota Customer Service Bulletin and recommended I contact the manufacturer for further assistance. 4. Inspection by Others: I contacted Toyota directly through their national customer service line and also visited a Toyota dealership in Dover, Delaware. Both confirmed that my vehicle was outside the coverage range of the CSP due to the 10-year limitation and refused assistance. I do not believe this is fair since the extension was granted right before Covid, which shut down the ability to get vehicles serviced for almost 2 years! This is unfair and needs to become a full recall. 5. Warning Signs and Timing: The warning indicators for the issue—the ABS light and VSC (Vehicle Stability Control) light—first appeared approximately two months after I purchased the vehicle in August 2024. Along with the warning lights, though my braking ability has severely declined recently. I would like Toyota to either help me get my vehicle safe or make this a real recall so that you don't risk loss of life over brakes.

the ABS pump and actuator on this vehicle have failed. The warning lights on dash indicate ABS, BRAKE, TRACTION CONTROL, and (!). Toyota knows that the actuator on over one hundred thousand vehicles has an internal leakage (which can not be seen on visual inspection). I have requested Toyota to repair and replace this manufacturing malady and Toyota has declined any assistance.

245/55R19 is the tire size. I went to have my tires balanced and aligned on [XXX] at a local shop, Arrow. Alignment here in Eau Claire, WI. They advised me that the ply in all 4 tires was separating and that is why the ride was so rough. Presently I’m scheduled to have them all replaced to the tune of $1,034 and change this Friday, [XXX] at arrow alignment because although the tread - confirmed at a dealership to still be good - the tires themselves seem to have some sort of defect in them causing them all to have the ply separating. I’ll have them check the spare this Friday as well to ensure that is not also experiencing ply separation and if it is have that replaced as well. Fortunately this didn’t cause a horrid accident, but I’ve been driving on these at high speeds assuming I just had to get them aligned and balanced. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Brakes failed at a low rate of speed despite pumping them and pushing the petal all the way to the floor. Several witnesses in the car support this narrative. Vehicle ended up slowly rolling into the car in front of us. Minimal damage to both. Took it in to the dealership and they said the brakes appear fine.

2009 Toyota Highlander Hybrid; mileage 97,849. While driving a red BRAKE alert showed up along with an ABS light, traction symbol and an encircled exclamation mark. This malfunction (which I now see is a known safety issue) shut down my regular braking system and I had to use the emergency brake to stop. A message appeared telling me to pull over to a safe spot and contact my dealer. A shrill high pitched sound also went off. How can a faulty designed ABS module that blocks the braking system from working when it fails not be under a safety recall - just an expired Safety Bulletin? I was fortunate to think to use my emergency brake to stop to avoid an accident and injury to myself and/or others. Vehicle was towed to Gates Toyota, South Bend, IN. if you wish to contact them regarding codes & costly repair bill expenses. I have a call in to the Toyota Headquarters Resolution Team and am waiting for them to contact me back on my case.

The brake warning light has come on, including the abs, anti skid , and the triangle warning light. The OBD 2 scanner is indicating code C1253. This indicates brake actuator, & or brake booster. This a known problem for Toyota hybrid highlanders from 2008 to 2011. Toyota knows there is a problem, has a posted a customer service bulletin (CZN), but expired 2020. (This doesn't mean the part still can't fail.)The local dealer, and the Toyota home office refuses to step in with any help. If this was a known problem by Toyota, why isn't there a recall? If I'm driving the car and have an accident, from this part failure, is Toyota liable, since this is a known problem? Would appreciate any help, or you could direct me to who could help. Thanks, [XXX]. INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).

Going down a hill with my family the suv was traveling at a speed of 65mph when suddenly another vehicle jump into my lane so i tried to brake with a fast push on the brake pedal but not too hard so i would stop the suv completely for the cars that were traveling behind so the suv made a weird noise and the lights on dash from the abs,service brake and other warning lights went on and the most scary thing is that from that moment the suv didnt respond safely to the road it was really hard for me to control it and there times that it didnt braked safely when it required to do so..i havent take the truck to a dealer but am about to do so i have the appointment for 05/06/2023 btw my suv is a 2009 toyota highlander hybrid and the suv hasnt being driven by anybody since then so i hope the authorities take matter on this situations thanks

My airbag light came on and I don't understand why the airbag light came on. I took it to a auto shop and they said I would have to take it to a Toyato dealer. Also, my emergency brake is all the way to the floor and it has never released. It will not release at all. It has been that way ever since I bought the vehicle.

Similar to what many other complainants have stated, the ABS has apparently failed. There are clunking noises and warning messages to pull over and not drive the vehicle. This is a known issue on these vehicles and Toyota did a very short recall that expired in 2020. The recall required that your vehicle was experiencing the problem at that moment, so everyone who has this issue after 2020 gets a $3k repair bill or an unsafe vehicle.

2008-2010 Toyota Highlander vehicles are at risk for a brake malfunction caused by the ABS system. Toyota issued a TSB in May 2019 but that was only covered IF you had the issue during that specific time period of the issued TSB. The ABS issue seems to be malfunction around 135000-150000 miles and cause a brake failure or lockup. Since the TSB was issued, it voids 3rd party warranty coverage and Toyota will not assist with cost at almost $3000 even though they are aware of the issue.

Why is there no recall for all these hybrid Highlanders with Brake Actuator failures? My 2009 Highlander has just over 70,000 miles. I was driving and this warning showed up on the screen: “BRAKE (in red) Brake Malfunction” and underneath “Stop the vehicle in a safe place immediately, and contact a dealer.” “ABS Check ABS” and “Check Brake System” both of which say “Have your vehicle checked by a Dealer“. The dashboard also shows warning lights -warning light in yellow with an !), BRAKE in red, and ABS (!), and the anti-skid brake symbol is on - yellow with a car symbol and skid marks. I took it to the dealer in Tucson (Desert Toyota - where I purchased it in 2018) and they diagnosed it: "DTC C1391 FOUND BRAKE ACTUATOR TO LEAK INTERNALLY. RECOMMEND REPLACEMENT OF BRAKE ACTUATOR ASSEMBLY AND BOOSTER PUMP (BOOSTER PUMP DUE TO POSSIBLE WEAKENED BY RUNNING MORE SINCE ACUTATOR IS LEAKING INTERNALLY)" The cost for repairing this is $2,945.96. I now see that this is far from unique - and it is a serious safety issue. Why is this not a recall? I see that there have been earlier service programs to deal with this in earlier models and then a couple of years ago, Toyota acknowledged it in later hybrid Highlanders like 2008 and 2009 and periodically addressed it, but this should be a recall issue that has affected thousands of vehicles and persists. Toyota needs to deal with this now. Look at https://www.toyotanation.com/threads/customer-support-program-notification-zkc.1658588/page-2 - Customer Support Program Notification - ZKC and you will see just how common this serious safety problem is.

While driving I heard a clunking noise and warning lights for ABS, slip indicator, brake warning system instructing me to pull over and service vehicle as it was unsafe to drive I took the vehicle to local dealership and they found that the ABS Actuator and Brake pump had failed and needed to be replaced. While researching the issue I found that the manufacturer had issued an extended warranty service bulletin but did not issue a recall. I have included the service bulletin below.

Braking system warning lights came on. Prior to that the vehicle was making several clunking noises from the front and rear mostly when braking. The stopping distance while braking has been reduced to nearly double the distance while much more force is needed to be applied to the brake pedal to get the vehicle to come to a stop.

on 26/Jan/2022 i driving on highway suddendly the front wheel passanger side lock, luckily i quickly get off drive land to emergency land. The Brake Malfuntion light come up, i so scare, do not what happen. But i should do complaint about brake system on this vehicle. Thanks. Vu Dam.

Brake Actuator and Pump Assembly. If I drive the car Toyota has told me it could be catastrophic when the brakes stop while I’m driving. Yes, Toyota inspected and gave the quote to me. This vehicle had 446,000 others fixed (2008-2010) under a “warranty” instead of a “recall”! The car has not stopped yet working, it’s parked because I don’t want to die or kill anyone. I can still drive it maybe 20 mph without using any brakes. The closest store to buy food is 16 miles one way! Yes I have on the middle console screen: “BRAKE (in red) Brake Malfunction” which then says underneath that “Stop the vehicle in a safe place immediately, and contact a dealer.” “ABS Check ABS” and “Check Brake System” both of which say “Have your vehicle checked by a Dealer“. And on the dashboard it shows Lights (warning light in yellow with a !,) BRAKE in red, ABS (!), there’s actually a circle around the ! between the two ( ). Than the anti-brake symbol is on which is yellow with a car symbol and skidmarks behind it. I have attached the photo of the inspection bill and the text from the Toyota rep of how much it’s going to cost to repair. I did speak with the service manager, Steve, who told me that the NTSB is who decides if there should be a recall on this type of thing or not. I feel like if there were 446,000 cars fixed this is a huge issue! Mine should be included! I cannot drive the car so therefore I am stranded!

Engine oil filler cap had interior motor part , melt through while driving , almost hurling all the way through , 2 inch cylindrical part viewed when opening hood to inspect damage . Braking , trac and vsc engaged and motor failed almost dieing , abs allowed brake pedal to go to floor with vehicle just stopping enough to move from traffic . No injuries and No collisions happened due to violent engine combusting or braking disabled , incident happened at 10 mph entering a parking lot .

I HAVE OWNED MY 2009 HIGHLANDER HYBRID SINCE I PURCHASED NEW FROM DEALER IN JULY 2009. IN MID DECEMBER 2020 I NOTICED ON TWO SEPARATE OCCASIONS THAT WITH MY FOOT FIRMLY ON THE BRAKE PEDAL THE VEHICLE WOULD STILL BE MOVING A FEW FEET BEFORE STOPPING. NO WARNING LIGHTS SO I FIGURED NO BIG PROBLEM. IN JANUARY 2021 A WARNING LIGHT FLASHED ON FOR MAYBE 5 SECONDS REGARDING BRAKE PROBLEM. ON FEBRUARY 2ND I BROUGHT IT TO MY LOCAL TOYOTA DEALER TO ASSESS. THEY SCANNED IT AND DIDN'T RECEIVE ANY DTC CODES. I WAS ADVISED THAT MY FRONT BRAKE PADS WERE AT 4MM AND SHOULD BE REPLACED SOON. I DID THAT. VEHICLE DROVE WITHOUT INCIDENT UNTIL JUNE 20TH WHEN SEVERAL WARNING LIGHTS LIT UP. ABS, TIRE PRESSURE, BRAKES AND TRACTION. THE WARNING LIGHTS STAYED ON SO I BROUGHT MY HIGHLANDER BACK TO MY LOCAL TOYOTA DEALER. THIS TIME I WAS TOLD THAT DTC C1391 CAME UP. ABNORMAL LEAK IN ACCUMULATOR, REPLACE BRAKE ACTUATOR AND PUMP ASSEMBLY. THAT WOULD COME OUT TO $2901.24. TOYOTA HAD ISSUED A CUSTOMER SUPPORT PROGRAM BULLETIN REGARDING THE BRAKE ACTUATOR AND BRAKE BOOSTER PUMP ASSEMBLY. BUT FOR SOME UNKNOWN REASON, GIVEN THE DANGEROUS CONDITION A FAILURE WOULD PRESENT, THAT 100% COVERAGE OF REPLACEMENT EXPIRED ON DECEMBER 31, 2020. TOYOTA IS NOT MAKING ANY EXCEPTIONS ON THIS MATTER. IT APPEARS THAT TOYOTA IS PUTTING THEIR REPUTATION AS WELL AS DOLLARS AND CENTS AHEAD OF THEIR CUSTOMERS.

SEVERAL WARNING LIGHTS ILLUMINATED, TIRE PRESSURE, BRAKES, ABS, TRACTION, THEY ALL STAYED ON FOR A FEW MINUTES AND THEN WENT OFF. THE CAR SEEMED TO BE DRIVING NORMALLY. THIS HAPPENED A COUPLE TIMES, IT WAS NOT ALARMING, THE FIRST TIME THE LIGHT ILLUMINATED WAS APPROXIMATELY NOVEMBER 12TH, THE LIGHTS STAYED OFF FOR WEEKS AND IT HAPPENED AGAIN AROUND DECEMBER 11TH, THE THIRD TIME, JAN 14TH, I GOT THE VEHICLE TO THE DEALERSHIP. IT TURNED OUT TO BE THAT THE BRAKE ACTUATOR WAS LEAKING AND THE WHOLE BRAKE SYSTEM COULD FAIL. IT SEEMS HAZARDOUS AND EXTREMELY DANGEROUS THAT THE LIGHTS DID NOT STAY ILLUMINATED TO REFLECT THE SEVERITY OF THE SITUATION AND NOT A LOOSE FUSE OR TIRE PRESSURE ISSUE. I ASSUMED THAT SINCE THE LIGHTS WENT OFF, THERE WAS NO ISSUE WITH THE VEHICLE. IT IS A VERY COSTLY PART AND REPAIR AND TOYOTA IS AWARE THAT THE PART HAS BEEN PROBLEMATIC. THEY HAVE NOT NOTIFIED CUSTOMERS OF THE ISSUE SO TO LOOK OUT FOR THIS DANGEROUS ISSUE. THEY HAD EXTENDED THE WARRANTY ON THE PART YET GAVE NO NOTICE THAT THE PART WAS PROBLEMATIC AND TO BE AWARE OF THE ISSUE AND TAKE IT IN AT ONCE IF THE LIGHT EVER COMES ON. IT IS A SERIOUS ISSUE AND IT SEEMS THAT MORE SHOULD BE DONE ON TOYOTA'S PART TO ENSURE DRIVERS SAFETY. TO TOP IT ALL OFF THE WARRANTY EXPIRED DECEMBER 31ST, 2020. I GOT THE VEHICLE TO THE DEALERSHIP JAN 14TH 2021. TOYOTA IS MAKING NO EXCEPTIONS TO DELAYS WARRANTY COVERAGE CAUSED BY THE PANDEMIC. IT SEEMS LIKE THEY ARE PUTTING MONEY AHEAD OF SAFETY ON MORE THAN ONE LEVEL AND AHEAD OF CUSTOMERS.

3 TIMES OVER THE LAST MONTH, WHILE I WAS DRIVING MY VEHICLE, THE CAR SUDDENLY LOST POWER WHILE I WAS DRIVING ON THE HIGHWAY. ALL THE DASHBOARD LIGHTS FLASHED ON, CHECK ENGINE LIGHT AND WARNING LIGHTS ILLUMINATED. THE VEHICLE LOST POWER, THE ACCELERATOR WAS NOT WORKING, AND I WAS JUST BARELY ABLE TO PULL THE CAR OVER TO THE SIDE OF THE ROAD. CAR TURNED OFF AND WAS ABLE TO TURN BACK ON, NOW WITH ILLUMINATED CHECK ENGINE LIGHT AND CHECK HYBRID SYSTEM WARNING LIGHT ILLUMINATED. THIS IS A BIG SAFETY ISSUE AS THE CAR IS LOSING POWER IN THE MIDDLE OF THE ROAD WHILE MY FOOT IS ON THE ACCELERATOR. THE FIRST TIME THIS HAPPENED I WAS ABLE TO PULL A COUPLE CODES FROM THE CODE READER. CODES WERE: U0001 & U0100 THE SECOND AND 3RD TIME THIS HAPPENED THERE WERE NO CODES COMING UP ON THE CODE READER.