2006 Toyota Tundra Complaint Log

My frame is rotting, with literal holes in it. I spoke with a dealership and they stated the recall had been fixed in 2015, prior to me owning it. I was told to contact the manufacturer and they said it would be an out of pocket expense. When I research the recall, the affected area of the frame is the same, with no apparent fixes.

The frame has rusted so badly that the sway bar mount disengaged from the frame. Brought it to a Toyota dealership and confirmed that frame recalls were performed on earlier models with the same issue . However my year did not qualify.

The contact’s father owns a 2006 Toyota Tundra equipped with Cooper Tires, Tire Line: Discoverer Rugged Trek, Tire Size: 265/70/R16, DOT Number: (N/A). While the contact’s father was driving at an undisclosed speed, the driver lost control of the vehicle. The contact’s father was able to regain control of the vehicle by releasing the accelerator pedal and allowing the vehicle to decelerate. The driver was able to pull over to the side of the road to inspect the vehicle. The driver became aware that the tread on the driver's side tire had separated, causing a portion of the tire near the seam to detach around the entire tire. The tire was a replacement tire. The driver replaced the tire with the spare. The contact sent an email to American Tire Depot where the tire was purchased. The manufacturer was informed of the failure. The vehicle failure mileage was approximately 194,040, and the tire failure mileage was approximately 17,339.

Frame rust is so extreme that rear suspension mounts are completely disconnected from frame

The lower ball joint broke causing the upper ball joint to break and damage the strut rocked pion and the brake line. I contacted Toyota and they said it was fixed from a former recall

The frame on my 2006 Toyota Tundra SR5 has severe corrosion and multiple areas of rust perforation despite being treated under Toyota’s Limited Service Campaign D0D in 2015. During that campaign, the dealer removed the bed, documented active rust on the frame, cleaned it, and applied Corrosion-Resistant Compound (CRC) to key areas as the preventative remedy. As documented in multiple repairs the corrosion was already advancing at the time the CRC was applied, the steering shaft boot was replaced the same day as the compound was put on at 93,822 miles, several other critical safety failure shortly after; the brake pivots seized at 94900, Rotors rust pitted at 99537, bumper had perforations at 109407, 1 brake line from master cylinder and 1 brake line from ABS actuator leaking near the junction block on L/S of the frame at 113422, 52 days later the shift cable was broken at 114904. The current perforation and delamination indicate that the D0D remedy failed to prevent structural degradation as intended. The vehicle is available for inspection upon request. The vehicle’s structural integrity is severely compromised, creating a risk of frame failure while driving. This puts my safety and the safety of others at risk due to potential loss of control or component separation. The problem has not yet been inspected by the dealer in its current condition but has been escalated to Toyota Corporate. I have attached the communications with them. The truck has been fully serviced through Toyota since new, with the last documented service in January 2021. There were no warning lamps or dashboard messages prior to the failure. Visible rust first appeared prior to the D0D treatment and has now progressed to full perforation. The vehicle is currently unsafe to drive.

The contact owns a 2006 Toyota Tundra. The contact stated that while driving 25 MPH, the brake pedal was depressed to prevent a crash with another vehicle that had pulled in front of the vehicle, but the vehicle failed to respond. The contact was able to veer into another lane safely, and the crash was avoided. The brake warning light was illuminated after the failure. The contact continued driving and was able to slow down by shifting the transmission into a lower gear. The vehicle was taken to an independent mechanic, where it was diagnosed with brake line failure which lead to the brake master cylinder and brake fluid reservoir becoming empty. The brake line was replaced, and the vehicle was repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 277,000.

I own a 2006 Toyota Tundra with severe frame corrosion and rot. The rust has eaten through major portions of the frame, especially around the rear crossmember and leaf spring mounts. It has compromised the vehicle’s safety and structural integrity. Toyota previously offered frame replacements and extended corrosion coverage for similar models (Tacoma, Sequoia, and certain Tundras), but my VIN was denied even though the issue is identical. The corrosion is so severe that it poses a risk of the frame snapping or suspension components detaching while driving. This is a serious safety defect, not just cosmetic rust. The frame can fail without warning, which could lead to loss of control or an accident. Toyota should be required to inspect and address this defect for all affected vehicles. Location of problem: Frame rails, rear crossmember, spare tire area, and control arm mounts. Date problem occurred: 07/09/2025 I’m requesting that NHTSA investigate and require Toyota to include my vehicle in their frame corrosion program or issue a new recall covering affected first-generation Tundras.

The contact owns a 2006 Toyota Tundra. The contact stated that while depressing the brake pedal, the steering wheel vibrated abnormally, and the steering wheel was difficult to hold steady. The contact stated that extra effort was needed to secure the steering wheel while depressing the brake pedal to stop the vehicle. The contact stated that the TPMS was providing erroneous operating information and alerts. The contact inspected the vehicle and became aware that the cross member near the steering rack had a fractured in the frame. The vehicle was taken to a Toyota Collision Center, where a mechanic determined that the entire sub frame needed to be replaced. The vehicle was not repaired. The manufacturer was informed of the failure and referred the contact to the Toyota Collision Center for assistance. The manufacturer opened a case for the failure. The failure mileage was approximately 148,857.

I have a 2006 Tundra with 120k miles and I was told it wasn't one that was effected by the recall. However I'm have frame rot issues and just had to spend thousands of dollars to make it safe. This is the second time I've had to repair the frame in the 4/5 years I've owned it.

The contact owns a 2006 Toyota Tundra. The contact stated upon taking the vehicle to an independent mechanic for a routine brake line repair, the contact was informed that the sub frame was severely corroded. The mechanic informed the contact that the frame could collapse if the contact continued driving the vehicle. Additionally, the contact stated that while driving at an undisclosed speed and depressing the brake pedal, the vehicle hesitated to respond. There was no warning light illuminated. The vehicle was not repaired. No further information was available. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline for assistance. The failure mileage was approximately 35,000.

My 2006 tundra has major rust on the frame to the point it isn't safe to drive anymore. I have reached out to Toyota and my local dealer and have received the same answer from both saying its not something that Toyota will cover, despite the fact that there was a national safety recall that started in 2016 for rust related issues.

The contact owns a 2006 Toyota Tundra. The contact stated that upon further inspection, it was noticed that the frame was rusted. In addition, the contact related the failure to an unknown NHTSA Campaign that was performed in the past; however, the failure reoccurred. The local dealer that performed the recall repair was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 200,000.

The truck as a whole is in immaculate condition with absolutely no other issues other than the frame is completely rotting away. Holes on multiple pieces of the frame well above the six of a quarter.

The frame/chassis of my truck has sections that are completely rusted out. For instance, the part of the chassis that is responsible for holding the fuel tank in place is rotting away. I know there was a service campaign to have these trucks coated with some preventive coating but that is as effective as the original coating. The truck needs a new frame due to rust.

Lower ball joint broke Lower control arm collapse causing the to come off

June 14-15, 24 I was driving down the road when all of a sudden it felt like I hit something hard with the passenger front side of my truck. I knew there was nothing anywhere in the road other than potholes, so I was very shocked and worried of what it was. The truck jerked hard and slammed my head into the driver side window post almost knocking me out. It took all I had to keep from wrecking and hitting someone head on. Upon inspection, I saw that the frame had completely rusted through on the passenger side. I had a mechanic, body shop and several very experienced people look at it and have spoken with my insurance company and sent photos, but all are saying this is a serious life threatening Toyota issue where there were recalls and class action suits and they should be held accountable because they know there is a problem. Carfax didn’t show any issues and there were no apparent issues that stood out when I purchased the truck in Oct 2023. I still owe a lot on it and can’t drive it due to this issue. My mom spoke with a lady at Toyota who agreed that this never should’ve happened and that they would work with us to remedy the problem. Then she was transferred to another dept and then another dept and eventually told that Toyota has no open campaigns, the vehicle is out of warranty due to age and miles. No pictures were asked for even though they were offered as this is a serious safety problem that they know about. I was unaware at the time of purchase of this serous problem, but now that I’ve done a lot of research, I see that many have had similar incidents and luckily lived to write about it. Will the next one be so lucky? All I want is for Toyota to repair the vehicle. Toyota did tell my mom that a recall in 2016 had a rust plate/guard placed on the truck. It failed to work! Toyota needs to be held accountable for the many who are still having these issues. They are a large co.whi can afford to assist us who are struggling due to their sorry products.

06 Toyota Tundra SR5 with has severe frame rusting, to the point the truck has became a safety hazard. I tried to take the truck in for a Fluid Film coating and/or a Ziebart coating, and they both said I shouldn't even bother. Hundreds of thousands of these trucks all had frame issues, and Toyota should step up to the plate and fix them.

My frame on the truck is rusting and cracking. Toyota issued a recall for 2000-2003 tundras and didn’t include the 2004-2006 tundras. These frames are a danger to the driver and others on the road.

Frame has snapped after being denied a replacement by Toyota under their extended service campaign for frame issues. Dealer told customer to make a separate appointment for frame inspection while truck was in for unrelated service and campaign had expired while customer was in hospital ultimately ending with Toyota denying a replacement citing that customer was outside of date for service campaign.

On April 6, 2024 I was driving my 2006 Toyota Tundra when the brakes gave out and the vehicle went through the back wall of my garage. The brake fluid spilled onto the street and onto my driveway. There are 3 witnesses to this including a police officer. I am lucky that I was not a highway when this happened. I had the Tundra towed to a repair garage and they put it on a hoist. Two mechanics showed me the underside which is completely rusted , including some holes. They told me I would have continuous problems because of the rust. They also said that Toyota may have had a recall for my vehicle. I did the research and found that to be accurate. The recall includes millions Toyotas, including my Toyota Tundra, built between 2004 and 2008. So mine is eligible. However, Toyota did not contact me about the recall. Toyota did contact me about another recall involving the air bags. Toyota sent me a letter about the air bags. I still have the letter and I can send a copy if you wish. So, they have my name, address, and they know that I own the Tundra. But they did not contact me about the frame rust. Had they done so, I would have acted immediately. I purchased the vehicle in 2012, so it was a used vehicle. So, Toyota, obviously has had plenty of time to notify me, but they did not. I called Toyota and gave the person I talked to the VIN. She looked it up and told me there is " no service history of rust frame repair" for my Tundra" on their system. Toyota needs to rectify this. I expect that Toyota will pay for the rust frame damage, as they have for millions of other Toyotas, and for other damage to my vehicle, and other costs including towing costs, taxi service, the insurance deductible that I must pay for damage to my garage, two new front tires and other costs as they become known. This is only fair.

Major Frame rust issues through out,front and rear. Mechanics afraid to do wheel alignment.

Tried to make an appointment with Ray Brandt Toyota in Kenner Louisiana. Made the appointment online, but could not get someone to call me back telling me if the airbag part was in I tried calling countless times I tried going through their website. Chat nothing. I’m going to have to drive over an hour away to another Toyota dealership, due to this once lack of concern towards their customers. I don’t even feel safe driving my vehicle due to metal being in the airbags.

I took the vehicle in for routine oil change. The technician advised on his notes: " Safety hazard: there is very bad rust on the frame of this truck. The sway bar and engine mount looks like it could break free at any time" I then took the vehicle to my Toyota dealer who inspected the frame and advised they couldn't fix it and they did not recommend driving it due to the rusted frame.

I have a 2006 Toyota Tundra SR 5 with only 88330 miles. I had it inspected yesterday and was told that the truck may not pass next year due to the known issue of undercarriage rust. I had checked into this with Toyota in the past and was told that my particular truck was not covered by the recall for this rust issue. I am not sure why or how my truck was excluded from the safety recall but believe it was, and for me, still is an issue that needs to be addressed. The truck is in otherwise beautiful condition with an intact gold paint job and matching Leer camper shell. In fact I get a lot of compliments and believe that it would be also in Toyota's interest to keep this classic on the road. I am hoping that they will work with me in this regard. Thank you in advance.

Hi, I have a 2005 Toyota tundra with 115,000 miles on it. I took it to my mechanic because of the rust underneath basically my frame and the mechanic looked at it and said it was rusting out so bad it was too dangerous to drive, I called Toyota and they said they had a recall on it and sprayed it that was back in 2014 here it is 2023 and I am afraid to drive it because it could cause a terrible accident for me or somebody else again my mechanic said it’s too dangerous to drive Since Toyota will not do anything I am turning to you. Hopefully you can help me. Thank you very much [XXX] . INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Truck won’t pass inspection frame is rusted out like so many other 2006 Tundras. Some web searches showed this year was covered on recalls. In 2015 had a recall for corrosion on frame .. you mean RUST! However those don’t show up as recalls.. WHY? How do all of us affected do another class action law suit? Truck has 147,239 miles way too young to be no good! Can’t afford another car! Hey TOYOTA GIVE US KELLY BLUE BOOK AROUND 7000 or fix the frame! Any lawyers or news contact me! This family is screwed thanks to Toyota passing the buck

Good afternoon, my name is Anthony Eakins, and I live in south west Florida. I have a 2006 Toyota tundra and I absolutely love my truck I believe this is one of the best trucks on the road even though it was built in 2006 (275,000 miles) The issue I'm having is my frame is to the point where I will have to get rid of my truck. The other issue is the frame is so bad I can't even sell my truck. I know there was a recall several years back and I'm curious why my truck is not part of this recall. My truck is rusting right above the rear leaf spring shackles and right at the bend by the motor. I have taken extremely good care of this truck it stays in my garage and the frame has been sprayed with under coating professionally every two years. I even have a detailed list of everything that's been done with this truck since 40,000 miles. Since my truck has been taken care of very well, I have not had any issues until now. I know Toyota is a very reliable vehicle and was curious if there's anything you can do to help me with the situation. Please respond to this email, confirming or denying assistance on my frame repair. Thank you.

My Toyota Tundra has extensive rust damage due to rust and it’s sway at has come completely disconnected from frame. Also there are at least other significant rust issues with the frame that make this truck unsafe.

Nothing

My 2006 Toyota has holes rusted through the frame in more than one location

My ruck was recalledseveral years agofor the frame. To correct this issuea toyota dealer spray the frame.this did not stop the frame from rusting.a lot of other people I talked to said their frames replaced with no questions asked. But not mine.when I talked toyota for the new england territory, I was just given a run around. And nothing was done. There have been other recalls such as the air bag recall Iam not sure that was done correctly. Recently I took my toyota to toyota of Keene NH. I was told that they found other issues like the yransfer case was cracked in half. And there was a priblem with the head lights. Yes I can see there was a problem with the lights, someone at toyota service did not plug them backin after they checked them. I had to move the battery to get at the head light think it was a bad bulb, not. And I lost the screw to the battery compartment some where intheengine area. I take great steps to keep my truck safe to drive and clean to look at.

I have been trying to get my airbag changed from recall. Toyota will not do the repair. They refuse to pick up my truck. My Reference number at Toyota is 220901001583. This is the number Toyota corp. gave to me. Twice corp. set up the repair both times dealers refused to come get it. Now corp. says I have to bring it in to get the repair. For two years they have been sending me recall notices saying they will come and get the vehicle. now they refuse to do that. I will not take it to Toyota. they have wasted enough of my time already. Thanks Russ

The contact owns a 2006 Toyota Tundra. The contact stated while doing a routine tire check underneath the vehicle, the contact noticed that there was corrosion under the rear driver’s side of the subframe. The vehicle was taken to the dealer and the dealer stated there was a hole in the rear driver’s side mount. The contact was informed that the fuel strap mount on the front driver’s side and rear fuel tank was corroded, and that the truck bed was also rusted. The manufacturer was contacted but provided no assistance. The manufacturer filed a case. The failure mileage was 199,884.

Failure of truck frame even though frame protection was applied by dealer.

I purchased vehicle from private dealership Mar/23 with mileage of 77k. While under dealer warranty had it inspected at local Toyota dealership for frame defects. Was told none were found and none were reported in service records. These records were from the Toyota dealership where previous(and original) owner had every factory recommended service performed over a 16 year period. In Dec/23 I discovered, on accident, significant deterioration of frame components as well as a large hole in the main frame rail. This hole was disguised with sheet metal, epoxy, and spray paint. Took it back for re-inspection where the issues were recognized as in serious need of repair. Other trucks of this era were eligible for frame replacement but was told mine was not, nor are the necessary parts available should I want to replace the frame out-of pocket. Truck now has only 82k miles on it but driving it poses a safety concern for those in and around it.

The contact owns a 2006 Toyota Tundra. The contact stated while driving approximately 5 MPH and making a left turn, there was an abnormal banging sound coming from the vehicle. The contact stated that the front driver’s side of the vehicle lowered unintendedly. Upon inspection, it was discovered that the front driver’s side lower ball joint had separated from the knuckle. The cause of the failure was not yet determined. The manufacturer was notified of the failure. The contact was informed that the vehicle was previously serviced under the NHTSA Campaign Number: 07V013000 (Suspension). The contact stated that the vehicle had experienced the failure listed in the recall. The local dealer was not yet notified of the failure. The failure mileage was 170,000.

Toyota has been aware of rust problems on the first generation Tundra frames, but only put out a recall for the 2000-2003 model years. My 2006 has had some weak spots patched, however the frame broke in one spot due to the rusting out issue that Toyota should be aware of.

The bed of the truck rots out around where it is bolted to the frame. It is a common problem with Toyotas. The bed could collapse down and possibly come off. If this happens on the road it could cause a sever accident. Also the frame on Toyotas rot . If it rots by spring hangers this can be carastrofic.toyota has issued a frame recall on this. I had mine undercoated in 2015 from an authorized Toyota dealer. I was told I had a life time warranty if done by Toyota . The frame is not rotting as well as the bed. I was told it isn't going to be warrantied. Toyota should stand behind they're products.

My vehicle was subject to a frame corrosion Limited Service Campaign. I brought the vehicle in for inspection and was advised there we 2 options: Frame replacement or Corrosion-Resistant Compound treatment. The dealership advised the vehicle did not qualify for frame replacement, and opted to apply CRC. The CRC application was performed June 11, 2014. I have documentation. I was recently advised by my mechanic that the gas tank straps are failing, and they cannot replace them due to corroded frame. The cross member requires total replacement due to extensive frame rotting. I believe that if Toyota had done the responsible thing as part of the recall, and replaced the frame instead of applying CRC, this issue would not occur today. I would respectfully like to request the NHTSA look into this matter.

The contact owns a 2006 Toyota Tundra. The contact stated while an independent mechanic was performing an oil change on the vehicle, he informed the contact that the subframe was severely rusted. The vehicle was taken to several mechanics, who informed the contact that the subframe might collapse if he continued driving the vehicle. The dealer was not notified of the failure. The vehicle was not repaired. The manufacturer was notified of the failure and a case was opened; however, the manufacturer later informed the contact that they could not assist because an unknown recall related to the failure was previously completed on the vehicle. The failure mileage was approximately 145,000.

The contact owns a 2006 Toyota Tundra. The contact stated that upon servicing the vehicle at the independent mechanic, she was informed that the entire subframe was severely corroded. The vehicle was taken to the dealer where it was diagnosed that the subframe was severely corroded and had significant holes. The contact was able to drive the vehicle to her brother's residence at a slower speed. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact that they could not assist as the vehicle was out warranty. The failure mileage was approximately 136,000. UPDATE 06/07/2023- Consumer mailed letter stated the vehicle was in Ohio with Noxudol 300- 3 liters and 1 liter of another rust prevention product. Consumer had frame inspected. Invoice estimate is attached with letter.

The contact owns a 2006 Toyota Tundra. The contact stated that while the vehicle was at the dealer for an oil change, the dealer informed the contact that the subframe was corroded. Voss Toyota (2110 Heller Dr, Beavercreek, OH 45434) was made aware of the failure; however, the dealer informed the contact that the warranty had expired. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 112,000.

The contact owns a 2006 Toyota Tundra. The contact stated that while driving at an undisclosed speed, the vehicle made abnormal noises. The vehicle was taken to an independent mechanic who diagnosed that the frame was corroded and needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 100,000.

Purchased this vehicle last year was told and confirmed the frame was sprayed..this year holes and rot...Toyota is NOT backing a limited time warranty/recall..I was told that if many complain this agency may be able to do something for the consumer /taxpayer....

Upper and lower ball joints and rod

My front stabilizer bar broke off from the frame the frame is rusting through in several places. I found this when my power steering started making noise and I was losing fluids took it to mechanic and a line on my rack and pinion had started leaking could not get just the line had to buy the whole rack and pinion when he was replacing it he found the stabilizer bar had broke loose from the frame the mechanic said I needed to get in touch with Toyota for a fix

during inspection of noise spring hanger was detached frame severely rotted

9/28 Took vehicle into shop to get wheel alignment done, but was told frame was too rusty and to call Toyota because they had a frame recall. 10/15 gas tank strap & bolt rusted off, gas tank is hanging low. 11/19 bolts are coming through truckbed. 12/13 called Toyota about frame rust and the frame rust warranty being extended to 15 years.

The contact owns a 2006 Toyota Tundra. The contact stated while driving approximately 70 mph, the contact lost control of the vehicle which resulted in the vehicle flipping 3 times and none of the airbags deployed. The contact sustained a bruised lung, bruised arms, and bruised ribs, and sought medical treatment. The contact does not know if a police report was taken. The vehicle was towed to a tow yard then was towed again to an insurance lot. The manufacturer was not informed of the failure. The failure mileage was approximately 118,000. Consumer stated the airbag/s failed to deploy.