2021 Ford Bronco Sport Fuel System Problems

Vehicle stutters when accelerating under normal driving conditions, causing uneven acceleration which can be dangerous in a situation where I am merging into traffic or turning from a stop onto a roadway. I believe this may be connected to the fuel injector recall which has been open without repair options since July 2025.

If my car can burn up because of this issue, why isn't a replacement part available? Is Ford going to wait till it burns? Seems to me if the problem is known you'd rather fix it than pay out lawsuits.

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact stated that while operating the vehicle, the check engine warning light remained illuminated, and there was an abnormal sound coming from the vehicle while driving. The contact was unable to determine the location of the sound. The vehicle was taken to the local Auto Zone, where an undisclosed system failure had occurred. No further information was available. The failure mileage was 77,000.

The contact owns a 2021 Ford Bronco Sport. The contact stated that while driving at an undisclosed speed, there was a grinding sound coming from the engine compartment. There was no warning light illuminated. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, parts for the recall repair were not yet available. The vehicle was taken to a dealer, but was not diagnosed or repaired. The dealer confirmed that parts were not yet available. The manufacturer was not made aware of the failure. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The approximate failure mileage was 39,000.

I bought my 2021 Ford Bronco at Morrie's Grand Ledge Ford. I live 10 minutes away from Morrie Ford Okemos. I received a recall notice from Ford Motor Company in August of this year regarding a recall of my specific vehicle. The issue is: "there is a possibility that a fuel injector may crack, which may result in fuel accumulating on the top of the engine. Liquid fuel and/or fuel vapor that accumulates near a hot surface, such as a hot engine or exhaust components may ignite resulting in an under-the-hood fire, increasing the risk of injury." I spoke to the Morrie's Okemos Ford Service Manager and was told "Ford Motor Company has not authorized this repair" and "there's nothing I can do about it." And, then he told me to call Ford Motor Company if I had a complaint. I am out of my mind furious with his response to a required repair that, if not done, could result in "injury" or death. I told the service manager not to return my Bronco until the fuel injectors are replaced, and he gives me back my original ones to prove the service has been completed. Imagine being on the road, going to work, or shopping, or on vacation and having your Bronco Sport start on fire. It's horrifying! So this is the boilerplate and impersonal reply I received from Morrie's Okemos Ford: "Hello, it appears that our team did handle the recall that was affecting your vehicle. This specific recall does have a possible extended policy for fuel injector replacements; however, in order to replace the fuel injectors, there has to be an existing issue with them. Your fuel injectors did not fall under this criteria, so we were not able to replace them under the recall warranty. We have let you know that your vehicle's recall is complete and is ready for pick up. Thank you." So, do I have to wait for a possible "under-the-hood" fire before my possibly defective fuel injectors qualify for this recall "criteria?" This is a frightening response, and I will never buy another Ford product in my life.

The contact owns a 2021 Ford Bronco Sport. The contact stated that while driving at an undisclosed speed, the vehicle hesitated after fueling. There was no warning light illuminated. The contact became aware of a gasoline-like odor while entering and exiting the vehicle. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure and confirmed that the part was not yet available and that a notification letter would be sent when the part was available. The approximate failure mileage was 69,398.

When I try to pump gas, I often will start the gas pump and then it will stop after only filling up about a third of a gallon. It doesn’t happen with every gas pump, but it happens frequently enough that it has become very frustrating. I end up not being able to put gas in my car at times and I have to drive to another gas station. I thought there had been a recall on this issue before and it had been resolved, but I have still been experiencing issues.

After Ford completed Recall 25S76 on my 2021 Ford Bronco Sport (VIN [XXX] ), which involves replacing high-pressure fuel injectors due to the risk of cracking and fuel leaks, the check engine light returned immediately after the road test. The Ford dealer’s diagnostic confirmed: “After installing high-pressure fuel injectors, cleared codes, road tested and check engine light came back on, performed further P/P test, found high-pressure fuel pump with internal fault which caused a back-pressure concern and took out low-side fuel pump.” The high-pressure fuel pump and low-side fuel pump both failed immediately following the recall injector replacement, which appears to indicate a related fuel-system failure. Ford has stated these are not related issues and has only offered partial goodwill assistance, leaving a significant cost for the customer. Component/system that failed: Fuel system – high-pressure fuel pump and low-side fuel pump (available for inspection). Safety risk: A fuel-system failure can cause stalling or loss of power while driving, increasing the risk of an accident. Confirmed by dealer: Yes – documented in the Ford dealer’s diagnostic notes. Inspected by manufacturer: Yes – Ford dealer completed the diagnostic under Ford’s guidance. Warning lamps or symptoms: Check engine light returned immediately after recall work. No prior symptoms before recall repair. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The contact owned a 2021 Ford Bronco. The contact stated that while driving at an undisclosed speed, the contact noticed smoke coming from the front of the vehicle. After pulling to the side of the road, the contact noticed that the engine compartment had caught fire. The fire was extinguished by the Fire Department. A fire report was filed, but a fire report number was not provided. The cause of the fire had not yet been determined. A police report was not filed. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The dealer was not contacted. The vehicle was not diagnosed or repaired. The vehicle was destroyed. The manufacturer was made aware of the failure, and a case was opened. The approximate failure mileage was 83,000.

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). While driving at an undisclosed speed, the check engine warning light was illuminated, and the vehicle began shaking and hesitated while accelerating. The vehicle was taken to a dealer, where it was diagnosed, and the failure was associated with DTC: P0456 EVAP (Very Small Leak in EVAP Emission Control System). The vehicle was not repaired. The manufacturer was notified of the failure. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was approximately 83,191.

The contact owns a 2021 Ford Bronco Sport. The contact received a notification of NHTSA Campaign Number: 25V467000(Fuel System, Gasoline); however, the part to do the recall repair was not yet available. An unknown local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

The contact owns a 2021 Ford Bronco Sport. The contact stated that on several occasions while attempting to start the vehicle, the vehicle failed to start-up with several unknown warning lights illuminated and flickering. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System); however, the part to do the recall repair was not yet available. The vehicle was towed to the dealer, where it was diagnosed and determined that the fuel injector and catalytic converter had failed and needed to be replaced. The dealer confirmed that parts for the recall repair were not yet available. The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the failure. The approximate failure mileage was 90,200.

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000(Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

The contact owns a 2021 Ford Bronco Sport. The contact stated that the rear seat belt monitor fault service required message was displayed. The button had to be depressed and reset. The contact received NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was not notified of the issue. The failure mileage was approximately 17,000.

The contact owns a 2021 Ford Bronco Sport. The contact had received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE). The local dealer was contacted; however, parts were unavailable. The vehicle was not repaired. The manufacturer was contacted in regard to parts availability. The contact had not experienced a failure.

The listed safety recall was entered July 16, 2025. To date there is no remedy, parts not available. The Ford app shows no active recalls. I contacted Ford regarding this and they advised there was a temporary, interim fix available since August 2025 but no correspondence has ever been sent. I have been in contact several times with the dealer and was never advised of this interim fix. Ford rep advised some dealers don’t have the equipment for the temporary fix. Ford did have a Customer Satisfaction Program regarding this but I was advised that they would only complete if there was signs of an issue to the high flow injectors. It has now been 9 months since the recall and every time I’ve checked “no remedy/parts not available”!

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (FUEL SYSTEM, GASOLINE); however, the part to do the recall repair was not yet available. The local dealer was not contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

The contact owns a 2021 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was contacted, and it was confirmed that there was no part available for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure.

Recall 25S76 announced on 7/16/25 is still not completed. Ford states parts still not available. After 7 months, there seems to be no sense of urgency on Ford's part or their supplier's part. when will parts be available?

The contact owns a 2021 Ford Bronco Sport. The contact recently received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The contact had not taken the vehicle to a local dealer due to a prior recall, which had taken too long to complete. The contact was frustrated that the manufacturer was not able to provide the part needed to complete the recall repair. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not informed of the lack of parts. The contact had not experienced a failure.